The data drive: How UL Solutions supports business continuity through certification

Simon Ince, Program Manager, UL Solutions, explores fire safety considerations in data centres and potential strategies

The global data centre industry is constantly pushing the boundaries of innovation in power distribution, cooling, energy storage and server technology.

While these advances bring exciting opportunities, they also introduce new risks.

Mitigating many of these fire risks can be supported by choosing certified fire protection systems that have been properly specified, installed and maintained.

A global industry

While the data centre industry is expanding worldwide, data centres must still comply with regional fire protection standards.

Building codes and regulations differ from country to country, but they generally include prescriptive and performance-based fire safety requirements designed to provide a reasonable level of life safety and some property protection.

However, these regulations often lack measures specifically geared toward maintaining business continuity.

These model codes typically consider the size and complexity of a building, occupancy levels, fire load and potential fire growth rates, and require both passive and active fire protection to achieve an acceptable level of risk to life and structural property.

Regional differences in codes and approvals mean that the methods for achieving regulatory fire protection vary.

Therefore, wherever a data centre business operates, facilities must comply with all applicable local fire safety regulations.

Organisations such as UL Solutions support compliance with regional building codes and installation standards by providing third-party testing, inspection and certification designed to complement region-specific safety requirements.

Business continuity

Data centres operate 24 hours a day, 365 days a year.

For this sector, effective fire protection strategies must also be designed to consider business continuity.

Even a relatively small fire can result in significant operational disruption and financial loss.

Industry data indicates that fire disruption accounts for approximately 14% of significant outages.

While the total number of fire-related incidents may be decreasing, global reliance on digital infrastructure continues to grow.

As a result, outages are becoming more impactful and costly.

The average cost of downtime can soar as high as $9,000 per minute, with large enterprises facing average costs of $540,000 per hour.

Although major data centre fires are infrequent, their consequences can be severe.

In September 2025, a lithium-ion battery fire in South Korea forced the closure of a government-run data centre, disrupting 647 public systems.

Critical services were temporarily paralyzed, with the incident highlighting the vulnerability of critical digital infrastructure to fire-related events.

At the same time, the pace of digital transformation and artificial intelligence (AI) development is accelerating.

Global data centre construction is projected to grow by approximately 11.10% annually through 2034.

This rapid expansion is driving innovation in design, construction methods and energy systems.

As a testing, inspection and certification provider, UL Solutions works with major data centre providers to support innovation by evaluating safety performance.

 Regulations often struggle to keep pace with emerging technologies.

When new risks arise, science-based testing and certification protocols help demonstrate conformity with existing regulations and advance safety where standards have yet to be established.

One example is UL 2755, the Outline of Investigation for Prefabricated Modular Data Center Systems and Related Modular Units, which addresses the increasing demand for prefabricated modular data centres (MDCs).

Modular construction allows faster deployment than conventional builds, with modules often manufactured in one country and installed in another.

Supporting code compliance during factory construction is therefore essential.

Start with a fire strategy

Early engagement with a competent local fire engineer is essential during the planning phase of a data centre project.

Fire engineers routinely develop life safety strategies based on a site-specific hazard mitigation analysis (HMA), but they can also incorporate resilience and business continuity measures into such strategies.

Maintaining fire engineering involvement throughout construction helps ensure that the “on paper” strategy is properly implemented.

For example, many data centres rely on battery energy storage systems (BESS) to provide reliable and continuous power.

These systems can provide immediate backup power until standby generators start.

Fire engineers rely on design guidance such as NFPA 855, which addresses the installation of stationary energy storage systems and requires certification to UL 9540, the Standard for Energy Storage Systems and Equipment.

UL 9540A, the Test Method for Evaluating Thermal Runaway Fire Propagation in Battery Energy Storage Systems, is used to evaluate fire propagation characteristics of specific BESS.

Understanding how a battery system behaves under fire conditions is essential to managing that risk.

Design with function in mind

In addition to fire engineers, specialist designers for active fire protection, such as detection and suppression, along with passive fire protection for fire containment, should be involved early in the planning process.

For example, within the Royal Institute of British Architects (RIBA) Plan of Work, Technical Design is traditionally completed at Stage 4.

However, introducing detailed fire protection considerations during Stage 2 (Concept Design) can help identify and resolve potential fire protection issues early in construction.

Data centres contain extensive building services, such as power cables and air conditioning duct work, that penetrate fire-resisting compartments.

How these services pass through fire-separating elements while still maintaining fire separation is crucial.

Specialist designers understand the importance of third-party certification and selecting systems with verified performance.

Tools such as Product iQ® allow designers to confirm the tested scope and application of products.

Matching certification data to real-world installation conditions helps prevent costly remedial work later.

Protect, detect and suppress

Active and passive fire protection systems must perform reliably when required.

Selection should be based on verified performance testing, as failure during a fire event could result in significant and costly downtime.

Structural fire resistance and compartmentation are fundamental to any onsite fire protection strategy.

Standards such as UL 263, the Standard for Fire Tests of Building Construction and Materials(also recognized as ASTM E119), support the evaluation of structural stability and fire separation.

Separating plant rooms from server halls, for example, limits fire spread and protects critical assets.

Early fire detection is equally important.

Data centres typically have high airflow due to cooling requirements, making traditional detection less effective.

Aspirating smoke detection systems, which continuously sample air near server racks, provide very early warning.

UL 268, the Standard for Smoke Detectors for Fire Alarm Systems, specifies performance requirements for these detection systems.

Fire suppression systems vary depending on the area and risk profile within the data centre.

Typically, inert gas systems and water mist systems are used in areas containing sensitive electrical equipment.

Regardless of the type of system chosen, the components and system should have been tested and certified to be suitable for the specific on-site risk scenario they are intended to mitigate.

Competence matters

Specifying tested and certified products is only part of the solution.

Improper installation can undermine even the best-designed systems.

Installer competence should be established before work commences to avoid costly and disruptive remediation.

Schemes such as the UL Solutions Qualified Fire Stopping Contractor Program can support due diligence in selecting competent specialist contractors.

In a sector where uptime is paramount, fire protection must be approached holistically.

From building design and fire strategy through product selection and installation, each stage must be synchronised to protect life and to support business continuity.

Therefore, the competence of all involved must be specified and vetted.

As digital infrastructure continues to expand, competent specialists equipped with third-party verified fire safety solutions can help drive safer, more reliable data centre operations.

Ongoing management, testing and maintenance

Getting the design, specification and installation of fire protection systems right, helps reduce the risk of downtime from day one.

However, without ongoing inspection, testing and maintenance of fire safety systems, even the best systems may not function as intended over time.

Many data centre providers implement externally audited business continuity management systems, such as ISO 22301 or rely on data centre–specific guidelines such as UL 3223, the Outline of Investigation for Data Center Certification.

Documented, audited processes for fire risk mitigation can provide a proactive approach to maintaining the fire protection system in a data centre.

This was originally published in the April 2026 Edition of International Fire & Safety Journal. To read your FREE copy, click here.

How CLOU’s battery system burned for 59 hours without spreading fire

CLOU reports fire test for Aqua C2.5 battery system in North America

CLOU has announced the results of a 59-hour fire test on its Aqua C2.5 battery energy storage system, carried out at a CSA-accredited test site in April 2025.

According to CLOU, the test simulated a large-scale fire in a 20MWh deployment to assess thermal runaway containment and explosion prevention mechanisms.

The company said the evaluation was performed using four 5MWh containers configured side by side to mimic actual high-density energy storage layouts.

The ignition container burned for over 59 hours with temperatures exceeding 1300°C.

No fire suppression systems were triggered during the test, enabling analysis of how CLOU’s Active Ventilation & Explosion-Proof System prevented the spread of fire to adjacent units.

System withstood prolonged high temperatures without thermal propagation

CLOU stated that the test configuration placed the Aqua C2.5 containers in back-to-back and side-by-side arrangements.

The ignition unit, labelled Container A, was exposed to extreme conditions while the other three units were monitored for signs of thermal propagation.

The manufacturer said the internal temperature of Container A exceeded 1300°C and sustained combustion for 59 hours and 10 minutes.

It reported that adjacent containers did not experience thermal deformation or battery damage.

According to CLOU, this result demonstrated the ability of the ventilation system to direct flames vertically, preventing lateral heat spread.

Thermal sensors in the adjacent containers recorded no temperatures high enough to trigger runaway events.

Design features based on NFPA and CSA standards

CLOU said the safety system design is based on North American energy storage standards, including NFPA 69, NFPA 68, NFPA 855, and CSA/ANSI C800.

According to the company, explosion prevention is handled by active ventilation triggered at 10 percent of the lower explosive limit (LEL), reducing gas levels below 25 percent LEL.

It said the Aqua C2.5 is also equipped with pressure relief structures and fixed-angle louvers, which direct gas and flame discharge vertically during a blast.

This design is intended to prevent the ignition of adjacent containers, even in high-density deployment.

The test also aligned with CSA/ANSI C800 criteria, which call for full-scale validation of thermal runaway and containment effectiveness.

Multi-layered detection and suppression system

The company explained that the fire safety architecture begins with the battery management system monitoring real-time voltage and temperature.

It said the BMS triggers early-stage alarms and disconnects charge-discharge circuits to prevent thermal propagation.

If temperatures continue to rise, gas detectors activate forced ventilation to lower explosive gas levels.

At a secondary threshold, a water-based suppression system is deployed to cool overheated components and reduce reignition risk.

According to CLOU, this coordination between ventilation and suppression supports continuous removal of flammable gases during incidents.

Fire test included deflagration and explosion venting validation

CLOU reported that the fire test also evaluated the performance of structural venting under extreme conditions.

It said the five natural exhaust louvers served as flame outlets and pressure relief mechanisms.

According to the test data, flames were vented at a fixed upward angle, limiting the heat exposure to other units in the layout.

The louvers functioned independently of external power supply, activating through thermal pressure when necessary.

CLOU stated that the design ensures explosion prevention even during power loss scenarios.

The test confirmed the louvers’ effectiveness in avoiding flame spread during deflagration.

CLOU completes 59-hour fire test on Aqua C2.5 battery system: Summary

CLOU has published results from a 59-hour fire test on its Aqua C2.5 containerised energy storage system.

The test involved four 5MWh units in a 20MWh layout and was witnessed by CSA Group.

Container A was ignited and burned at over 1300°C for more than 59 hours.

No suppression systems were used during the test.

The fire did not spread to adjacent containers.

Temperatures in other units remained below thermal runaway thresholds.

Flames were vented upwards through fixed louvers to avoid cross-container ignition.

The ventilation system maintained flammable gas concentrations below explosive limits.

The safety system was designed in line with NFPA and CSA/ANSI C800 standards.

The system includes real-time thermal monitoring and automated ventilation and suppression triggers.

Louvers activated passively using thermal pressure in power loss conditions.

Explosion pressure was relieved by structural venting.

The fire test confirmed the system’s containment and venting performance.

Sungrow undertakes 20MWh burn test to set new safety standards for battery energy storage

Sungrow conducts largest burn test for energy storage systems

In June 2024, Sungrow became the first company to conduct a large-scale burn test on its 10MWh PowerTitan 1.0 battery energy storage system (BESS).

Recently, the company escalated its efforts by investing approximately 4.23 million USD in a 20MWh burn test of the PowerTitan 2.0 liquid-cooled BESS.

According to Sungrow, the test replicated real-world fire conditions at a power plant, overseen by Det Norske Veritas (DNV) experts and over 100 clients.

The results showed no fire propagation during the thermal runaway incident.

Sungrow stated: “This test set a new benchmark for safety through rigorous and extreme testing conditions.”

The 25-hour combustion test demonstrates system durability

The burn test subjected the system to over 25 hours of combustion, exceeding standard industry tests of 4 to 8 hours.

Despite the prolonged exposure, the thermal runaway container maintained structural integrity, and the fire did not spread beyond the unit.

Sungrow attributed this to the PowerTitan 2.0’s advanced explosion venting, flame retardancy, and impact resistance technologies.

The system remained safe for removal even after the test, highlighting its durability under extreme conditions.

Extreme heat containment in closely packed units

The test simulated extreme scenarios by placing fully charged units just 15 cm apart, compared to the standard 3-metre spacing in most plants.

During the trial, temperatures reached 1,385°C—enough to melt steel—but the fire was contained within one unit.

The neighbouring unit, located only 15 cm away, maintained a safe temperature of 40°C.

This validated the BESS’s thermal insulation and fire containment capabilities even in tightly packed configurations.

Fire resistance verified without active firefighting systems

During one phase of the trial, Sungrow disabled all active firefighting systems for the BESS to assess its passive fire protection.

The system performed effectively, containing the fire within the unit and preventing doors from burning through.

Sungrow noted that this demonstrated the PowerTitan 2.0’s robust design, which mitigates risk even in worst-case scenarios.

The results reinforced the system’s ability to autonomously address fire incidents.

Sungrow undertakes 20MWh burn test to set new safety standards for battery energy storage: Summary

Sungrow recently conducted a 20MWh burn test on its PowerTitan 2.0 BESS, investing approximately 4.23 million USD to replicate real-world fire conditions.

This test, overseen by DNV and observed by over 100 clients, lasted over 25 hours.

Key outcomes included no fire propagation during a thermal runaway event, containment of temperatures exceeding 1,385°C, and successful fire resistance without active firefighting systems.

The results demonstrated the system’s structural durability, thermal insulation, and advanced safety features.

Sungrow stated that the test sets a new safety benchmark for the energy storage sector and reinforces the company’s focus on ensuring safety in power plant operations.

New fire protection guidelines launched for battery energy storage in Sweden

Guideline introduction aims to enhance safety of energy storage systems in Sweden

Swedish Solar Energy has issued an updated fire protection guideline, version 1.1, focusing on the installation of stationary battery storage systems (BESS) in Sweden.

This latest version, released on October 29, 2024, was developed after consultations with industry members, including input from the Swedish Fire Protection Association.

As renewable energy adoption and the use of lithium battery storage expand, the guideline aims to support safety for battery installations across both private and commercial settings.

The new guideline is directed at a broad range of stakeholders, such as installers, property owners, and others in the energy storage industry.

Swedish Solar Energy’s CEO, Anna Werner, stated: “With this guideline, we want to make it easier for players in the industry to work safely and sustainably.

“It is an important tool to ensure fire safety and at the same time support the expansion of energy storage systems in Sweden.”

Guideline offers safety guidance and risk assessment strategies

The updated document provides actionable guidance on safe battery installation, maintenance, risk assessments, and battery placement.

With the rising use of lithium batteries in energy storage, Swedish Solar Energy intends for these measures to mitigate risks associated with battery fires and explosions.

The guideline encompasses both small-scale residential battery setups and large industrial installations, such as freestanding commercial battery units.

It also outlines precautionary measures to reduce fire risks and offers procedures for emergency response preparations.

Rising demand for battery storage among Swedish households

Swedish Solar Energy reports a significant increase in tax credits granted for home battery installations, reflecting the growth in residential energy storage demand.

Tax credit approvals rose from 2,000 in 2021 to 43,000 in 2023.

The trend is anticipated to persist, with home battery installations projected to increase from approximately 200 MW to nearly 400 MW in 2024.

In the commercial sector, battery capacity is also set to grow, with installations on industrial sites expected to collectively surpass 1,000 MW by the end of 2024, compared to around 100 MW at the end of 2023.

Growth in battery projects supporting the Swedish power grid

The number of batteries pre-qualified to deliver support services to the Swedish power grid rose substantially from 40 MW to 80 MW in 2023.

By early October 2024, more than 530 MW of battery capacity had been pre-qualified, with several additional projects awaiting approval.

This increase underscores the growing role of battery storage systems in stabilising and supporting Sweden’s energy infrastructure.

Swedish Solar Energy releases updated fire protection guideline for battery storage systems: Summary

Swedish Solar Energy launched version 1.1 of its fire protection guideline for stationary battery storage systems on October 29, 2024.

Developed with industry input, the guideline is aimed at enhancing the safety of lithium battery installations across residential and commercial settings.

It provides installation, maintenance, and risk assessment advice to support the safe use of battery storage systems.

Demand for energy storage has grown notably, with tax credits for residential systems rising from 2,000 in 2021 to 43,000 in 2023.

Large-scale battery projects are also expanding, with commercial installations set to exceed 1,000 MW by the end of 2024.

Additionally, battery capacity pre-qualified for grid support has increased, marking a significant advancement in Sweden’s energy infrastructure.