Lithium-ion’s looming legacy

Dr Burton A. Clark, EFO, highlights the rising risks in fire safety due to technological advances like Lithium-ion batteries and the dire need for strategic responses

In a statement made on February 29, 2024, before the Committee on Science, Space, and Technology of the US House of Representatives, Daniel R.

Munsey, MPA, EFO, CFO, Fire Chief of San Bernardino County, CA, said: “Lithium-ion batteries are an important part of our future, and we are several years behind in our fire services ability to educate, regulate, and respond to potential emergencies involving lithium-ion batteries.”

His statement rings true as today the fire service is scrambling to figure out how to prevent, respond to, and recover from Lithium-ion battery fires.

Take these incidents for example.

Incidents involving electric vehicles

On 28 February 2022, the Felicity Ace, a large cargo vessel transporting both electric and non-electric vehicles, sank in the Atlantic Ocean, about 400 kilometers off the Azores.

This incident occurred thirteen days after a fire broke out on board while the ship was en route from Germany to the United States.

All 22 crew members had been previously evacuated by Portugal’s Air Force.

Authorities speculate that the fire might have been ignited by lithium batteries in the electric vehicles, though the investigation was still ongoing at the time.

In April 2022, an electric bus operated by RATP in Paris caught fire following a battery explosion, an incident captured on video.

The fire occurred on Friday, April 29, on a Line 71 bus in Paris’ 13th arrondissement.

A video showed a small explosion on the bus’s roof, where the batteries were located, quickly escalating into a massive blaze that engulfed the entire vehicle.

Approximately thirty firefighters were mobilised to handle the situation.

The bus was a Bolloré brand Bluebus 5SE series, a 100% electric vehicle, and notably, this was not the first instance of such a bus catching fire, as another bus of the same model had burned earlier in April.

In response to this incident, RATP made the decision to temporarily withdraw all 149 Bolloré electric bluebuses from service on its network as a precautionary measure.

In May 2023, London Fire Brigade released footage of an e-scooter charging in a Harlesden home that suddenly burst into flames, leading to a major fire and explosion.

The tenant narrowly escaped harm but suffered smoke inhalation.

The Brigade’s #ChargeSafe campaign used this example to emphasise the importance of safe charging practices for e-scooters, advocating for outdoor charging and cautioning against leaving them unattended while charging.

In the early hours of June 20, 2023, a devastating fire, caused by lithium-ion batteries, erupted at an e-bike service store at 80 Madison Street, near Chinatown, New York City.

The blaze claimed the lives of four individuals, aged between 62 and 80, and left two others critically injured.

Around 140 firefighters battled the three-alarm fire, which also impacted residential apartments above the store.

 The fire, deemed accidental, originated from a lithium-ion battery on the first floor.

Prior to this tragedy, the store had been cited for violations related to lithium-ion battery charging and storage.

These incidents all underscore the urgent need for greater regulation and safety measures concerning lithium-ion batteries in densely populated urban environments.

The fire loss from lithium-ion batteries will only increase and the cost of prevention and mitigation will be staggering.

The Prometheus Paradox

The fire service has been and still is a reactionary discipline.

We believe we can handle anything thrown at us because we have in the past, we can in the future.

This way of thinking has come at a great cost to firefighter morbidity and mortality just look at our causality rates, suicide rates, and traumatic injury rates.

We and society are still stuck on the idea that firefighter death and injury is part of the job and somehow heroic.

I joined the fire service in 1970. Frank Branigan was my first fire service professor.

Hazardous materials and Lightweight wood and steel construction were the issues of the day and in many cases still are.

At the same time scientists began developing what would become the lithium-ion battery.

In 2019 the Nobel Prize in Chemistry was awarded to John B. Goodenough, M. Stanley Whittingham, and Akira Yoshino, for their work in developing this battery.

The Nobel organisation states: “This lightweight, rechargeable, and powerful battery is now used in everything from mobile phones to laptops and electric vehicles.

“It can also store significant amounts of energy from solar and wind power, making possible a fossil fuel-free society.”

But who is now thinking about the next challenge firefighters will face in the future?

Stronger than steel

A recent headline in MIT’s newsletter sent chills up my spine. It read: “New lightweight material is stronger than steel. The new substance is the result of a feat thought to be impossible: polymerizing a material in two dimensions.”

This article explained why the new material is a significate breakthrough in polymer science: “Polymer scientists have long hypothesized that if polymers could be induced to grow into a two-dimensional sheet, they should form extremely strong, lightweight materials.

However, many decades of work in this field led to the conclusion it was impossible to create such sheets.

One reason was if just one monomer rotates up or down, out of the plane of the growing sheet, the material will begin expanding in three dimensions and the sheet-like structure will be lost.”

Such a material could be used as a lightweight, durable coating for car parts or cell phones, or as a building material for bridges or other structures, says Michael Strano, the Carbon P.

Dubbs Professor of Chemical Engineering at MIT and the senior author of the new study.

“We don’t usually think of plastics as being something that you could use to support a building, but with this material, you can enable new things,” he says.

“It has very unusual properties and we’re very excited about them.”

The question I would ask MIT is, what happens when the material is subjected to unwanted fire like a cell phone fire, or car fire, or building fire?

How many more scientific breakthroughs are potential challenges for the future fires service?

Who is thinking about and asking these questions?

Fire culture change

The people and events in our life are what challenge and inspire us to do better.

This innate human desire is what helps us evolve and prosper as a species.

We are inspired to create new science, technology, engineering, and math which results in economic, social, political, and technological change for all our cultures.

But, with that change comes opportunity and danger at the individual, family, community, state, and global levels.

Uncontrolled fire is one of those dangers to humans.

Fire culture is the result of interrelated social, political, economic, and technological decisions being driven by multiple stakeholders with divergent motivation.

When cheaper, faster, and lighter result in more profit in the built environment fire safety becomes a minor factor in the decision-making process.

The fallback implied decision is “We can always call the fire department when all else fails.” Lithium batterie fires and cladding fires on high-rise buildings, not to mention wildfires indicate there is a limit to what firefighters can do.

Who will lead us to the future fire culture? The rate, volume, and novelty of change will only increase.

To prevent and survive future fire risk, the fire service must standup and be heard.

We cannot what for them to call us – that will always be too late.

Dr. Burton A. Clark, with over five decades in fire service, is an esteemed educator, author, and expert in fire safety, holding influential roles in academia and fire service organisations.

This article was originally published in the April 2024 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.

Airservices Australia invests in hybrid electric vehicles for Western Sydney International Airport

Airservices Australia’s new addition: Electric Vehicles

Airservices Australia has confirmed the purchase of four hybrid electric vehicles from Oshkosh Airport Products for deployment at the upcoming Western Sydney International Airport (WSI).

The acquisition aims to bolster the sustainable infrastructure initiatives at the new facility, which is slated to commence operations in 2026.

Environmentally-friendly features

The vehicles, known as Striker Volterra 6×6, incorporate an innovative hybrid-electric drivetrain.

This system offers the capability for zero-emission operation using the integrated onboard batteries.

Furthermore, it can seamlessly combine with the internal combustion engine to ensure consistent power supply for both pumping and drive systems.

Why WSI’s choice of electric vehicles matters

The development of WSI represents a significant step towards fostering economic growth, creating local jobs, adhering to carbon-neutral sustainability targets, and accommodating the escalating aviation demands in the Sydney region.

Recognised as a government-backed endeavour, Airservices Australia is heavily investing in shaping WSI as an “airport of the future”.

This vision is grounded in the introduction of pioneering technologies, unique architectural designs, and an eco-conscious strategy.

This includes the integration of assets like the Striker Volterra hybrid electric vehicles.

Dave Archer, Vice President of Engineering for Oshkosh Vocational, commented: “WSI is more than just an airport; it epitomises the aspiration for a greener tomorrow.

“The Striker Volterra vehicles, with their cutting-edge electric technology, perfectly resonate with the objectives set by Airservices Australia and WSI.

“These vehicles serve dual purposes – enhancing emergency response and advancing environmental sustainability agendas.”

Specifications and performance

WSI’s new fleet will incorporate modern modular cab designs and all-wheel independent suspension.

Each vehicle is equipped with an 11,356-litre water tank, a 1,590-litre foam tank, and a robust 7,570 lpm water pump.

Additionally, they feature a 250 kg dry chemical powder system.

Notably, the Striker Volterra vehicles can accelerate from 0 to 80 kph in less than 25 seconds, indicating a 28 percent surge in acceleration compared to traditional diesel counterparts when fully laden.

Archer further stated: “Our collaboration with Airservices Australia underlines the aviation sector’s dedication to eco-friendly initiatives.

“We are devoted to fostering this partnership, offering top-tier training, smooth onboarding, and continuous service assistance, ensuring these vehicles surpass the demands of ARFF teams.”

In embracing state-of-the-art technologies like the Striker Volterra hybrid electric vehicles, WSI is poised to demonstrate the viability of minimising carbon footprint and is setting a benchmark for global airports.

For additional details on Oshkosh Airport Products and the Striker Volterra vehicles, click here.

IFSJ Comment

The commitment of Airservices Australia to invest in hybrid electric vehicles for Western Sydney International Airport is a testament to the global shift towards sustainable airport operations.

With increasing concerns about carbon emissions, this move sets a benchmark for other airports around the world.

The Striker Volterra vehicles, renowned for their efficiency and eco-friendly features, highlight the evolving dynamics of fire and safety in the aviation sector.

The collaborative efforts between Airservices Australia and Oshkosh Airport Products further underscore the emphasis on not just integrating technology but ensuring its effective and safe implementation in critical mission scenarios.

Charlotte Fire Department orders fully electric vector pumper

Spartan Emergency Response, a subsidiary of REV Group, Inc. has announced Charlotte Fire Department has ordered an all-electric Vector fire truck, expected to be the first of its kind in the Southeast.

The all-electric fire truck will be housed in the city’s first all-electric fire house set to open in 2024. Charlotte’s Station 30 will be a three-bay, two-story, all-electric firehouse on a three-acre site across the street from the Police and Fire Training Academy. The 14,000-square-foot facility will house Vector, charging apparatus and additional elements to make it a fully electric facility.

Equipped with 327 kilowatt-hours (kWh) of proven automotive-grade batteries, Charlotte’s Vector will enable the fire department to accomplish typical driving and pumping tasks exclusively on electrically generated power. The design also features low battery cell placement offering a lower centre of gravity for enhanced stability while operating.

As the first all-electric North American style fire truck, Vector will be similar in design to Charlotte’s current fleet of Smeal fire apparatus, offering firefighters the same truck style and working features they are used to, making for a smooth transition.

Chris Wade, Spartan Director of Sales commented: “We are honoured to continue serving the Charlotte Fire Department, a long time Smeal pumper and aerial customer. Working with Fire Chief Reginald Johnson, Fleet Manager Capt. Josh Westbrooks and their teams, we are excited to partner with them on this electric fire truck and this future vision for the Queen City.”

REV Fire Group introduced the Vector fire truck in August 2021, representing the latest in green, energy-efficient technology for the daily use of fire services. Atlantic Coast Fire Trucks, an authorised dealer for Spartan, Smeal and Ladder Tower, is handling the order and delivery is expected in 2024.

Warning issued as electric vehicles catch fire following Hurricane Ian

Following the destruction caused by Hurricane Ian, officials have warned of that electric vehicles that have been damaged by the storm may now pose a fire risk as a result of being submerged in salt water.

Firefighters in Naples have responded to at least six fires involving EVs that had been damaged in the storm, according to the Florida Phoenix.

Experts have said that vehicles that may have been submerged in saltwater for extended periods of time are of particular concern.

“Electric vehicles that have been submerged in water, especially saltwater, have a potential risk of experiencing a high-voltage electrical battery fire,” said Victoria Hutchison, a project manager at the Fire Protection Research Foundation, the research affiliate of NFPA.

“First responders should be prepared to respond to a potential fire and should handle EVs that may have been submerged with greater caution.” 

Hutchison explained that saltwater can accelerate corrosion, meaning that following a saltwater storm surge scenario, the salt deposits that can remain on the EV batteries after the water has receded and can cause rapid corrosion and increase the risk of thermal runaway.

“Furthermore, there’s no set period in which this potential thermal reaction will occur—it can be hours, days, or even weeks later,” she warned

In a statement sent to Florida State Fire Marshal Jimmy Patronis, the National Transportation Safety Board (NTSB) said in that when EVs batteries are submerged in saltwater, specifically, “salt bridges can form within the battery pack and provide a path for short-circuit and self-heating.”

In a Facebook post, the North Collier Fire Control and Rescue District Administration advised EV owners whose vehicles may have been damaged during Hurricane Ian to tow the affected vehicle from their home using towing operator that knows how to safely and properly tow EV vehicles.

City of Varennes Fire Safety Service orders fully electric fire truck

E-ONE, a subsidiary of REV Group, Inc., has announced that it is building an all-electric Vector Rescue Decon truck for the City of Varennes Fire Safety Service in Quebec; the first Rescue truck using the first fully electric North America- style fire truck design.

This Vector order, which will become one of the initial EV fire trucks in operation in Canada, came from the City of Varennes.

REV Fire Group introduced its EV fire truck in August 2021, which utilizes 316 kilowatts of proven automotive grade batteries, and can be customized to accommodate specialized fire ground duties such as air support and decontamination of firefighters to remove carcinogens from gear after fighting structure fires.

The Vector design features low battery cell placement which offers a safer, lower centre of gravity for enhanced stability while operating. The crew from Varennes worked closely with the engineers at E-ONE to develop this unique mission critical apparatus to serve their community.

Key features of the Vector Rescue Decon truck are:

  • 100-inch-wide Cyclone cab with raised forward roof and rear vista
  • Extruded aluminum walk-thru body with full height / full depth compartments on each side
  • Upgraded air conditioning system with auxiliary A/C in the crew area of the cab and body
  • Diesel fired interior area heaters with on-demand hot water heating capabilities for
    Decon
  • Thermal battery management system
  • 500-amps of available 12-volt power
  • Range extender for emergency back-up power to stay on scene for extended duties
  • 4-bottle DOT 6000 PSI cascade system, booster pump and 2 bottle fill station for air support
  • Complete Decon package and shower inside the body with changing room for personnel
  • Walk-through body design to cab allows for separation of duties with a dirty firefighter entering in the back door and emerging through the cab crew doors decontaminated.

“This emergency truck is one-of-a-kind,” said Varennes Mayor Martin Damphousse in a city press release. “In addition to having a self-sufficiency that guarantees reliability for the entire duration of interventions, it will meet the needs of the Fire Safety Service on three specific points: the decontamination of firefighters on site with their equipment, air refuelling breathing and release during a call.”

“We are excited to partner with Varennes Fire Safety Service to help protect both their community and the environment with one of the first EV fire apparatus in Canada,” said Kent Tyler, President of REV Fire Group. “It’s our first EV Rescue truck, which demonstrates the Vector’s customization and flexibility to suit a fire department’s needs.”

IFSJ Exclusive: E-Mobility for Fire Services

Rosenbauer points the way to the future of firefighting vehicles with the its Revolutionary Technology

After going on display at the Emergency Service Show in September 2021 in Birmingham and being tested on the streets of Berlin, Amsterdam, Dubai, and Los Angeles, firefighting vehicle and equipment manufacturer Rosenbauer’s Revolutionary Technology (RT) is among those setting new standards in the fire service industry.

With the RT, Rosenbauer has taken aim at reinventing and redesigning the entire firefighting vehicle with a design that emphasises safety and ergonomics in all respects, boasts a chassis that gives the RT driving characteristics that are more reminiscent of a car than a truck, and provides fire departments with the necessary everyday connectivity to the digital world for the future.

Stable driving

One of the most striking features of the RT is its driving dynamics. Two electric motors with a total output of 2 x 180 kW (peak) or 2 x 130 kW (continuous) drive all four wheels and generate propulsion is a first for emergency vehicles weighing 16 to 18 tons. Its two-speed gearbox ensures that the full torque is available even when starting off on hills, and that there is enough traction for steep gradients.

Due to its compact dimensions (width: 2.35 m) and unique architecture, the driving behaviour of the RT is designed to be more stable than that of firefighting vehicles with a classic body module. Its low-floor chassis has a core tube frame in which one of the two high-voltage batteries is installed, which results in a much lower centre of gravity compared to firefighting vehicles built on truck chassis.

Independent wheel suspension and switchable rear-axle steering are also in place to ensure agility and manoeuvrability, which Rosenbauer says is particularly noticeable when overtaking flowing traffic, in fast bends with a tight curve radius, and when driving on narrow streets. The vehicle also features an air-sprung chassis to allow the driving level to be adjusted to the terrain and the vehicle to be lowered on scene in order to allow unhindered access to the crew cab.

Wireless control point

As you might expect for an electric vehicle, the RT is extensively digitalised. The cockpit offers a command post where all functions from lighting to extinguishing technology can be controlled via a 17″ display centrally installed in the console. Several functions can be activated simultaneously at the push of a button, and the RT can, for example, be switched to ‘ready to start’ or ‘ready to take off’.

A self-contained secure W-LAN network can, for example, be used for wireless control of robots, drones, and other electrical equipment, ensuring networking at the site of deployment, and thanks to the Rosenbauer Connected Fleet Vehicle Management System, the vehicle position, operation and condition can be checked at any time.

Command centre

The soundproofed and air condition cabin’s layout and seating arrangement are designed so that the RT can act as a localised operations centre. The cockpit and crew compartment form a single unit and are fully accessible from end to end. The driver’s and commander’s seats can be turned inward by 90° and the crew seats are situated against the sides of the vehicle and on the rear wall of the cabin, creating a meeting room layout in the cabin for briefings. All relevant data can be shown on the cockpit display, which is visible from all seats.

Mobile power plant

Ensuring firefighting teams are never left without power, the RT is equipped with one or optionally two high-voltage battery storage units, each with a capacity of 66 kWh which feed the traction drive and provide the energy to operate the pump and other consumers at the drafting point. External devices, such as fans or submersible pumps, with a total power consumption of up to 18 kW can be operated simultaneously via the power outlet.

In addition, the RT is equipped with a range extender in the form of a diesel engine with power generator with an output of 225 kW as standard installed in the body to save space. This essentially turns the vehicle into an integrated power plant that automatically recharges the high-voltage batteries when more energy is consumed than stored in them.

At 132 kWh, the battery storage of the RT is sufficient to be able to carry out over 90% of all standard operations purely electrically without the need to recharge, according to the initial experiences of the fire departments which have been testing the vehicle. Whilst using the range extender, the vehicle can see operating times higher than the specifications of EN 1846 can achieve.

Low emissions

According to the Berlin fire department, each electrically powered vehicle would save about 14 tons of CO2 per year compared to a diesel-powered firefighting and rescue vehicle. In addition, recuperation via the electric motors reduces brake wear and also fine dust particles. Exhaust emissions and noise levels are also reduced to a minimum because the energy for lighting and technical equipment comes from the high-voltage batteries, improving the working conditions around the vehicle and reducing the stress levels of the emergency crews.

The future of firefighting

Will fire departments operate fully electrically in the near future? Rosenbauer believes that the answer is yes. The RT has been touring Europe, the US and Canada, as well as parts of Asia over the past two years and has been met with great interest everywhere. Especially in large cities, fire departments have been seen to express a desire to use e-vehicles to help achieve their cities’ ambitious climate targets.

The RT is designed to present a more economic option for firefighting vehicles, not only because of the lower energy costs, but also because 30% fewer parts than conventional vehicles are installed meaning the maintenance effort is reduced. Rosenbauer estimates that around 3,200 e-vehicles will be in use worldwide by 2030, and 700 to 800 could be on the road in Europe by 2025.

Another important future-relevant aspect: The digital vehicle concept of the RT offers the opportunity to network fire departments with one another and with other emergency response organisations using its direct access to Smart City data from the vehicle, enabling firefighters the ability to better plan and carry out operations.

In the future, fire departments will be able to link into traffic control systems and control traffic lights online in order to ensure the fast arrival of emergency vehicles or to block entire sections of the road and will likely use car-to-car communication to warn vehicles up ahead and send traffic jam reports or alternative route suggestions to the vehicles behind. At the same time they will acquire much of the information and data relevant to the operation during the journey from smart buildings and smart traffic lights to smartphones, cameras, sensors, and measuring stations.

During an operation, fire departments will be able to directly access building control systems, guide emergency crews using indoor navigation and remotely monitor their vital signs. Moreover, they will communicate with each other via their own secure networks and use all available information not only during the current operation but also for preventive fire protection for escape route planning or for simulator use.

Complete e-line-up

At Interschutz, the world’s leading trade fair which will be held from June 20 to 25 in Hannover, Germany, Rosenbauer will be among those opening up the next chapter in electric mobility for fire departments. In addition to the RT, a complete line-up of electric firefighting vehicles will be on display, from logistics vehicles to aerial ladders.

Alongside these, a newly developed extinguishing system will be exhibited, which can be used to quickly and reliably extinguish high-voltage batteries in electric cars. In addition, Rosenbauer will demonstrate its expertise in the areas of alternative fuels, autonomous energy systems and equipping fire stations for e-vehicles (charging infrastructure, photovoltaics, etc.).

Andreas Zeller, CSO of Rosenbauer International, adds: “Already in 2012, we outlined the vision of what the future of fire departments would look like in a digitalised and increasingly networked world, and we defined our investment strategy based on this. The most important conclusion for us from this was that the RT is the firefighting vehicle of the future. After all, vehicles are a part of Rosenbauer’s DNA.”

This article was originally published in the June edition of IFSJ. To read your FREE digital copy, click here.

Dafo Li-IonFire tackles electric/hybrid vehicle fire protection

As there is a global transition to renewable fuels, there is an increasing demand for electric or hybrid vehicles (EV and HEV). However, knowledge is limited about the new fire risks associated with vehicles having these new energy carriers

Dafo Vehicle Fire Protection has helped build a fire protection system tailored for operations using electric or hybrid vehicles as part of an EU-funded program.

In partnership with RISE Research Institutes of Sweden, Dafo explored different techniques to detect potential battery failure, as early as possible, and take immediate action to stop, or delay, a potentially hazardous situation.

The partners studied the various fire risks related to batteries, including specific risks when charging, and procedures for handling electric vehicles and batteries after a crash. They also investigated to what extent fixed and integrated fire suppression systems, which are widely used to protect combustion engine compartments on heavy vehicles, can be applied to vehicles powered by lithium-ion batteries, and how they should be designed.

“With the rapid introduction of electric and hybrid electric vehicles in public transport, there are new challenges because they present totally different risk scenarios,” Anders Gulliksson of Dafo Vehicle (pictured), Coordinator of the EU-funded Li-IonFire (Automated e-vehicle Lithium Ion Battery Early Warning and Fire Suppression System) project, said.

Through extensive testing, the Li-IonFire team better understood how a breakdown occurs within the battery and how it can be detected.

“If a system is activated at this early stage, the battery can be ‘brought back’ to a safe state, without the fire developing further,” Gulliksson explained.

“The tests have also shown that even with a late deployment of the fire suppression system, there’s a possibility of delaying the battery reaching a critical state, meaning that the chance of safe evacuation is very high.”

With proper detection and system activation, the hazardous scenario can be reversed and potentially even stopped entirely, according to Dafo.

The project team has, it says, successfully validated and demonstrated a highly innovative fire protection system for electric and hybrid electric vehicles. The new system provides an early fire warning system, and spot cooling to prevent thermal runaway while localising and suppressing fire.

The system was officially unveiled in 2019 and has generated tremendous interest from both end users and vehicle manufacturers, according to Dafo.

“Li-IonFire delivers to the market a product that didn’t exist until now; a system that can offer real protection against battery fires, using a new suppression agent, Forrex EV™, which is specifically developed for these applications,” concluded Gulliksson.

“Li-IonFire will significantly boost the safety of operators and the protection of valuable assets.”

It will be available from September 1, 2020, the company says.

www.dafo.se/en/vehicle/