Advancements in aerosol fire suppression

Jim Dickinson, Executive Vice President of Global Sales, talks about Fireaway Inc.’s journey to redefining fire safety standards with Stat-X

Stat-X® has emerged as a prominent player in the fire suppression industry, offering advanced aerosol technology for protecting enclosed special hazards.

In 2023, Stat-X has continued to innovate and expand its reach across various industries, providing environmentally sustainable and effective solutions for fire suppression.

IFSJ Managing Editor Duncan J. White sat down with Jim Dickinson, Executive Vice President – Global Sales at Fireaway Inc. to delve into the latest developments and focuses of Stat-X, highlighting their commitment to safety and environmental sustainability.

Can you introduce yourself and your role?

Fireaway Inc. was founded in 2005 and is headquartered in Minnetonka, MN, USA, and we manufacture a range of environmentally friendly aerosol fire suppression solutions.

Fireaway is more widely known by the brand name Stat-X. We are a privately owned company headed by Lance D. Harry, P.E., CEO and President, who joined in 2018.

During the last five years the company has grown rapidly as has the adoption of aerosol technology.

The board has continually invested in the company the most recent highlight is our newly streamlined and more efficient production operation.

I joined Fireaway at the beginning of October 2023 as the Executive Vice President of Global Sales.

I have been transitioning into this position over the recent months which has allowed me to get a better understanding of our solutions as well as getting to meet our current distributor partners and the headquarters team in Minnetonka.

How has Stat-X’s approach to fire suppression evolved over the years?

The market has changed over the years, the phase down of Halon in the late 1980’s because of environmental issues and the signing of the Montreal protocol brought forward a range of new fire suppression solutions, inert gases and chemical clean agents.

The addition of aerosols to the EPA SNAP listing a few years later meant that companies started to look more seriously at aerosol fire suppression as a viable environmentally friendly alternative.

Listing and approvals all followed, as well as a global set of standards such as UL 2775, Fireaway has always been at the forefront of gaining a range of global listing and approvals for all the various vertical sectors we work in.

A good example of that is our addition of the United States Coast Guard (USCG) certificate of approval (COA) for our pre-engineered marine fire suppression solutions.

As we move forward some further important milestones took place, the signing of the Gigli Act in 2016, the AIM Act signed in the USA in 2020 restricting the use of HFC’s and then more recently the announcement surrounding the concerns of PFAS in these chemical agents which resulted in 3M exiting the suppression market.

All of these issues have created a gap in the market for a cost effective, environmentally friendly fire suppression solution and the wider adoption of aerosols technology has meant an increase in market share.

What recent innovations has Fireaway introduced?

Twenty twenty-three has been an incredibly busy year for Fireaway, prior to my joining in October, the sales team was expanded with additional fire suppression professionals in Europe and Asia Pacific and our engineering team has grown by three new members to support our ever-increasing global distribution partners and OEM’s.

We announced the introduction of the UL and ULC approval for our new Stat-X 1000T unit which is our largest thermal or manual offering, as previously mentioned we added the U.S.

Coast Guard approval being the first aerosol manufacturer to achieve this listing.

We also held our global distributor summit after the NFPA conference in June, with partners flying in from around the world to hear about our new developments and solutions.

What sets the aerosol fire suppression technology apart from traditional fire protection methods?

Less maintenance, 15 year service life, less economic impact, less footprint, environmentally friendly with zero Ozone Depletion Potential (ODP), zero Global Warming Potential (GWP), and zero Atmospheric Lifetime (ALT).

Are all the attributes for a Stat-X fire suppression that set it apart from other suppression solutions.

What are the current focus areas for Fireaway in terms of product development and market expansion?

We work across several different verticals, however the ESS and BESS market, and renewable energy market including wind turbine protection accounts for a large segment of our business.

We have seen huge growth in other applications such as marine, CNC machine protection, transportation, and electrical cabinet and room protection.

Could you provide insights into the diverse industries and applications where Stat-X systems are currently used?

I think it would be easier to list where we don’t operate, a full list of our industries and applications can be found at www.statx.com.

How is Stat-X addressing fire safety challenges in emerging sectors, such as electric vehicles and renewable energy?

We are already operating in those sectors.

Aerosols are widely adopted and seen as first choice of protection by many original equipment manufacturers (OEMS) and end clients.

The fact that we offer a sustainable long-term solution is an attractive offering.

Can you discuss Stat-X’s global presence and any recent collaborations or partnerships?

We recently opened the UAE office as the next step of increasing our global presence.

We already have sales presence in Asia Pacific, Europe, and now the Middle East.

Recently, we signed a private label agreement to work with Sea-Fire Marine to promote the aerosol into the marine leisure craft market.

What should attendees from Intersec look out for from Fireaway?

We are launching a new product at Intersec, it is unique in that it will be our smallest offering that can be used within a battery casing, or electrical cabinets.

You will also be able to meet our industry experts who will be on hand to talk about all our solutions and current industry trends.

Looking towards the future, what are Fireaway’s goals for innovation and market expansion in the fire and safety industry?

In a widely changing market and with the adoption of aerosol technology globally, Fireaway Inc. is seen as the global leader for innovation, so we intend to continue that path of growing our product range of sustainable fire suppression solutions with the introduction of new solutions that meet specific industry requirements.

Intersec Dubai will take place between the 16th and 18th of January at the Dubai World Trade Centre, Dubai. Stat-X’s Stand Number is Stand 2.D11

This article was originally published in the January 2024 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.

Dousing doubts with Kappetijn Safety Specialists

Stationary extinguishing systems: do they work as well as we think? By Dick van Roosmalen, advisor Kappetijn Safety Specialists

On June 13, 2022, a fire at a Dutch warehouse containing fire starters challenged the efficacy of fire protection systems after a high-expansion foam system failed to extinguish the blaze.

The incident at the Oisterwijk company, which had prior nuisance complaints and fire incidents, prompted an investigation shared with the municipal council.

Findings indicated that fire suppression systems have intrinsic limitations, underscoring the need for expert management and preparedness.

However, the fire persisted, leading to the question: do fire protection systems actually work as well as we think?

Investigation results

The investigation of the permit status and incident history found that the warehouse had a high-expansion foam system which should have extinguished any fire.

Despite this, fire did spread inside the warehouse.

Fortunately the fire brigade prevented the fire from spreading beyond the warehouse, which was a complete loss.

The investigation additionally revealed the building’s insurer’s prior concerns regarding safety due to the history of incidents, leading to the mandate for a sophisticated high-expansion foam system with roof-mounted foam generators and a sensitive aspiration system for early smoke detection.

In the event of an incipient fire, the system’s roof domes would open and draw in fresh outside air to make foam.

Foam would fill the space and extinguish the fire.

The operating principle is based on the displacing oxygen by foam bubbles and isolating the seat of the fire.

Ultimately, the modern installation was ineffective due to two main factors.

Initially, the system was not delivered completely ready for operation.

The system’s roof domes open pneumatically, but the required CO2 gas cylinders had not been installed.

The system as installed was therefore able to produce some foam, but not nearly as much high-expansion foam as it intended to fill the space completely and extinguish fires effectively.

It is noteworthy that all required tests were performed in accordance with national protocols and that required certificates were formally and correctly issued.

The manufacturer of the foam generators prescribes in its documentation that the roof domes must be tested monthly.

The installer failed to include this procedure in the weekly test protocol, which the building owner had diligently followed.

Given the experiences in this case, such tests are not a bad idea, although an annual test may be sufficient to identify shortcomings after installation.

The second reason that the installation proved to be ineffective was that no risk analysis or normative scenario was described in the Principles Document (UPD).

The assessed as most likely cause of the fire on June 13 was over-heating.

However, a smouldering fire can be interrupted only by physically pulling the materials apart, then extinguishing the fire and cooling the materials with water.

This type of smouldering fire could therefore not have been extinguished using the high-expansion foam installation, which only temporarily isolated the fire with foam bubbles.

Examples of extinguishing gas systems

Other extinguishing systems are not without their drawbacks.

One example is extinguishing gas.

A well-known major incident occurred in 2008 in a German paint factory equipped with an extinguishing gas system.

 The system was triggered by a fire and, due to a defect, continued operating for much longer than it was programmed to.

Due to the weather conditions, the released CO2 extinguishing gas lingered as a cloud in the valley where the factory was located.

As a result, more than 100 people became unwell, including factory staff, firefighters and local residents.

Of those, more than 10 required hospital treatment.

Some fifty houses in the area required ventilation and air quality tests before the homes were considered safe.

Studies and research indicate that the impact of extinguishing gas systems are much greater than even knowledgeable users think or estimate.

In 2000, the United States Environmental Protection Agency researched risks of CO2 extinguishing systems.

They found that since 1975, there have been 51 incidents, with a total of 72 fatalities and 145 injuries.

Most casualties occurred during maintenance or testing of the installation, resulting in the unintentional release of extinguishing gas.

In two cases, fire extinguishing gas was deliberately tested and casualties still occurred because people were unaware of the test and safety procedures were not fully followed.

In one case, more CO2 was released than intended because a main valve was not closed properly.

The actual number of incidents and victims is probably even higher since reporting and analysis of these events are not mandatory.

Extinguishing systems in hangars

A report by Aviation International News in 2020 cited that from 2004 to 2020 there have been at least 137 incidents in which foam extinguishing systems in aircraft hangars were accidentally activated.

That is an average of one every six weeks.

The average direct damage per case is about a million dollars.

The National Air Transportation Association (NATA) estimates that the costs of cleanup and damage to aircraft from these incidents totalled between $64 and up to $235 million.

Interestingly, the NFPA (National Fire Protection Association) established the standard for hangar protection more than 70 years ago: a sprinkler system was required.

At that time, a hangar was more expensive than the aircraft it housed.

The situation is now reversed: if there are several business jets in a hangar, the aircraft are worth more than 10 times the building.

From 1984, the standards reflected the understanding that the defining scenario in a hangar was not the building on fire, but a pool of burning liquid under the aircraft.

Therefore, the updated standard no longer prescribed a sprinkler with water as the extinguishing agent, but a foam extinguishing system.

A foam extinguishing system should quickly extinguish a pool fire under an aircraft, thus limiting damage to the aircraft.

Research by the University of Maryland found that in 242 of 245 incidents in which foam was released (2004-2019), there had been no fire.

In three incidents with a fire, only one incident was confirmed to have involved a pool of burning liquid.

The activation of firefighting foam systems carries significant hazards.

For example, recently the foam extinguishing system in a hangar at an airport in Wilmington (Ohio, USA) was activated.

A mechanic who was working there was fatally injured.

Two others could be rescued because they were able to take shelter in a car in the hangar.

Eight firefighters were injured.

And there was no fire.

A Similar incident occurred in a Brisbane, Australia airport in 2017.

So much fluorine-containing foam was released that some reached a nearby river, leading to fish kills and other environmental damage.

Action perspective for the fire brigade

An important consideration for extinguishing systems is the operational strategy for the responding fire brigade.

After a space-filling fire-fighting foam system has been activated, people cannot enter the building.

Visual inspection inside the space often becomes impossible, especially with foam systems.

This makes it difficult, or impossible, to determine what happened and whether the extinguishing system functioned effectively.

The realistic perspective for action for the fire brigade is therefore very limited and requires specific knowledge.

Was this a justified or unjustified report?

It is also often impossible to locate or rescue any victim who may be left behind.

A comprehensive exploration and waiting interval to see whether a fire still breaks through is the remaining perspective in the absence of knowledge.

After activation, all the extinguishing agent in the stationary system will have been used.

If a fire has developed, large-scale action will still be necessary, and preventing fire spread becomes more difficult.

Selecting a system

When fire protection is mandatory for a building a permanent extinguishing system may seem a reliable solution.

However, selection of the appropriate system requires specialised knowledge.

A carefully chosen normative fire scenario and fitting extinguishing system must be properly documented as permitting conditions.

Just as important are correct installation, careful periodic inspections and intensive system tests.

It is important to note that extinguishing systems may have negative aspects, such as significant risks to employees, the surroundings, and the environment.

The system can also be activated accidentally, without being triggered by a relevant incident.

Therefore, ensure that expertise is available to record considerations and agreements in a realistic and coordinated emergency plan, so that there is as much certainty as possible that effective and safe action can be taken.

This article was originally published in the December2023 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.

Cooling the blaze: Ziamatic tackles vehicle fires

Ziamatic’s new vehicle cooling units tackle the growing challenge of vehicle fires

For fire departments worldwide, vehicle fires are an ever-evolving challenge.

According to a report by the National Fire Protection Association, an estimated 212,500 vehicle fires caused 560 civilian deaths, 1,500 civilian injuries, and $1.9 billion in direct property damage in the US alone in 2018.

In the US, vehicle fires accounted for nearly one in every eight reported fires.

Now, an increasing number of vehicle fires around the world involve electrical vehicles.

It is estimated that there are over 20 million electric vehicles on the road today, far more than the 1 million electric vehicles on the road in 2016.

According to a report from Bloomberg last year, China accounted for 46 percent of the total electric vehicle sales, followed by Europe at 34 percent, and North America at a distant third at 15 percent.

While fires in electric vehicles happen less often than those with internal combustion engines, they do present unique challenges to firefighters. Fires in electric vehicles often take crews longer to handle than those in vehicles with internal combustion engines. 

For fire crews, electrical vehicle batteries are hard to reach, difficult to cool down, and the energy created with thermal runaway can easily re-ignite or spread from cell to cell.

Ziamatic’s innovation in firefighting

Ziamatic’s new Vehicle Cooling Units could be the answer to the challenges created by fires in both electric and internal combustion vehicles, with 1-meter (VCU-36) and 2-meter (VCU-72) options available.

Ziamatic’s new Vehicle Cooling Units adapt to conventional fire hoses.

They can be slid underneath vehicles with a ground clearance of less than 14 centimeters and still be very effective.

Ziamatic’s VCU-36 unit uses as little as 151 liters of water per minute.

A lot of time and effort went into the creation of the Vehicle Cooling Units, according to Keith Creely, VP of Ziamatic Corp.

It all started with feedback from local fire departments.

“Local departments came to us with a concern,” Creely tells. “Their concern was that it is difficult to not only extinguish vehicle fires, but it is sometimes hard to access the areas heating up or burning.

“This requires someone to lift the vehicle to spray copious amounts of water on areas that are heating up or on fire.

“Ziamatic has designed vehicle cooling units that can be used on vehicles that have as little as 14 centimeters of ground clearance and still be effective helping control vehicle fires.

“Ziamatic chose to focus on designing something that made it safer for the firefighter and also addressed decreasing water flow from the typical 302-378 liters per minute to 151-302 liters per minute.”

According to Creely, the size of the different units (1 meter and 2 meters) is critical in cooling an adequate area of a vehicle: “The lengths offered were chosen when we evaluated the areas needing to be cooled and extinguished simultaneously.

“If you approach the vehicle from the side, our 1-meter Vehicle Cooling Unit will be effective saturating a 1.2 x 2.4-meter area.

“If you approach the vehicle from the front or back, our 2-meter Vehicle Cooling Unit would be effective saturating a 2.1 x 2.4-meter area.

“Another approach is using the 2-meter VCU from the side of a vehicle, with both ends protruding out from under the vehicle, so that some of the spray is free flowing and not confined under the vehicle.”

Other applications

The Vehicle Cooling Units have other uses. They may also be used as under-carriage cleaning sprayers.

“It has been said that our VCUs can be used under vehicles as an under-carriage cleaning sprayer due to the high velocity water flow at higher pressures similar to a drive through a car wash,” Creely explains.

“It has also been said that linking multiple units together can be used as a water curtain, helping to protect property and structure from fire or heat nearby.”

According to Creely, Ziamatic’s Vehicle Cooling Units may be the most effective, cost-efficient option on the market.

“We believe our design is superior when used on an electric vehicle in that the velocity allows the water to travel along the pan which constantly draws heat away,” says Creely.

“It is not just spraying and dropping off or misting the area.

“Our website shows this feature really well using Plexiglass so we could see what patterns we would get at different PSI.”   

Since their release in the spring, the feedback of Ziamatic’s VCUs has been positive.

“Most departments are giving us very good feedback,” Creely says.

“Departments are continuously training with them and are impressed at the water flow they can achieve and the effectiveness of how much the VCU can cover at very low ground clearances.”

Creely feels like the market for Ziamatic’s VCUs will continue to grow.

“We feel that it is a larger market for now, but only because the US had not embraced these vehicles as fast,” he adds.

“It seems there is a lot of incentive to buy electric vehicles now, and the skepticism behind the dependability and distance one can drive is subsiding.

“So yes, we feel the VCU product line can be an immediate game changer in a safer way to address the electric vehicle issue.”

This article was originally published in the November 2023 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.

New FDSA Bulletins Highlight AFFF Container Capacities and FAA’s Shift Toward Safer Firefighting Foams

The latest Fire Dept Service Announcement (FDSA) bulletins have highlighted the standardised amounts of Aqueous Film Forming Foam (AFFF) delivery systems and the Federal Aviation Administration’s (FAA) latest guidelines allowing dual agent use.

Airports will be using AFFF and F3 foams as they convert fully to F3s.

Bulletin #79 provided clarity on AFFF container capacities:

  • 5 Gallon Pails are standardized to hold 5 gallons of AFFF.
  • Fire apparatuses are equipped with 30 gallons.
  • Foam trailers, vital for rapid responses, carry 500 gallons.
  • Specialized ARFFs (Aircraft Rescue and Firefighting vehicles) contain 600 to 1,500 gallons based on their class.
  • Aircraft hangars are prepped with a massive 1,200 gallons of AFFF.

Bulletin #80 highlighted the different foam tank cell sizes for ARFF delivery systems, with capacities ranging from 100 gallons for Class 1 ARFFs to between 3,000 and 4,000 gallons for Class 5 ARFFs.

Significantly, five years ago the International Association of Fire Fighters (IAFF) had announced back in September 2018 the move toward fluorine-free foams at airport fire departments would be occurring soon.

The FAA, following up on that sentiment, issued a new Cert 139 on firefighting foam in September 2023, which announced one PFAS-free product on the new Qualified Products List (QPL).

Despite these advancements, the current Cert 139 stipulates that dual-agent use will persist at airports, posing ongoing risks of PFAS water contamination in nearby communities.

Highlighting the urgency of this matter, the Department of Defense recently decreed the cessation of fluorinated AFFF procurement containing PFAS concentrations over one part per billion after October 1, 2023.

Contrastingly, US fire departments remain unregulated in their use of AFFF and can change to F3 foams at any time.

These bulletins underscore the ongoing endeavours to balance effective fire suppression with the paramount need for environmental conservation.

Euralarm collaborates with US Fire Suppression System Association to boost fire safety

Euralarm and the US Fire Suppression System Association (FSSA) have come together in a significant step towards enhancing fire safety measures, as noted in a recent announcement.

Aiming for improved fire safety through cooperation

A Memorandum of Cooperation has been signed by both parties.

This collaboration will largely revolve around various facets of fire safety, including education, research, service, and related activities.

Focusing on technical expertise in fire suppression

Potential areas of cooperation could encompass technical advice, research and development, thought leadership, and mutual collaboration on fixed firefighting systems.

About FSSA

The Fire Suppression Systems Association (FSSA) is a renowned US not-for-profit trade association.

It acts as an authority and advocate of special hazard fire protection.

The association places a strong emphasis on sustainable fire protection measures for people, property, and the environment.

The FSSA consists of a blend of domestic and international members, with a membership base including installers, manufacturers, consultants, academics, and suppliers.

These members collaborate to exchange ideas and strategies that are beneficial to the fire suppression system industry.

Their focus remains on ensuring the highest level of safety, reliability, and efficacy in the field of special hazards fire suppression.

About Euralarm

Euralarm is an industry representative for the electronic fire safety, extinguishing, and security sector.

It offers industry leadership and expertise to market stakeholders, policy makers, and standards bodies.

The services provided by Euralarm members include fire detection, fire extinguishing, intrusion detection, access control, video monitoring, alarm transmission, and alarm receiving centres.

Founded in 1970, Euralarm represents over 5000 companies in the fire safety and security industry, with a collective value of 67 billion Euros.

Its members are a combination of national associations and individual companies from across Europe.

This significant collaboration between Euralarm and FSSA is a major leap forward for the fire safety industry, signifying a stronger commitment towards education, research, and services that can help reduce fire risks.

It highlights the dedication of both organisations towards enhancing fire safety measures and further advancing the fire suppression system industry.

IFSJ Comment

The partnership between Euralarm and FSSA shows a concerted effort towards achieving higher standards of fire safety.

Through cooperation and mutual efforts, these organisations aim to promote and develop better fire suppression systems.

These initiatives not only aid in protecting people and property, but also contribute significantly towards shaping the future of fire safety.

This news is crucial for all stakeholders in the fire safety sector, as it presents a joint endeavour towards achieving a safer and more secure environment.

Chubb finalises integration of Vipond to boost fire suppression capabilities

Fire Safety Enhancement

Leading UK-based fire safety and security solutions provider, Chubb, has announced the successful culmination of the integration process with Vipond Fire Protection Ltd. The merger is aimed at further improving Chubb’s services, particularly in fire protection, detection, and suppression.

Chubb Fire and Security, now combined with Vipond, seeks to deliver more comprehensive life safety and fire protection services across the UK, thus solidifying its pledge to customers.

A new chapter

Chubb’s Managing Director, David Dunnagan, described the union as a “strategic move” in tune with their mission to offer top-notch fire and security solutions. He expressed delight at the “successful integration of Vipond Fire Protection to Chubb”, mentioning that this development “elevates our fire suppression capabilities” while reinforcing Chubb’s position in the industry.

On the other hand, Alastair Wilson, Vipond’s Managing Director, also voiced his enthusiasm, labelling this development as an “exciting new chapter for Vipond Fire Protection.” Wilson believes this alliance will result in more robust customer protection throughout Great Britain.

Strengthened network and services

The merger builds on Chubb’s extensive branch network, incorporating Vipond’s locations in Burntwood, near Birmingham, and East Kilbride, Scotland. The union also brings in Vipond’s manufacturing facility for time-sensitive pipework and a specialised training and design facility.

This allows the new partnership to provide an enhanced range of services, from industry-leading design to the installation and maintenance of fire protection, detection, and suppression systems.

Separate but strong

Despite being part of the same APi Group since 2022, Chubb and Vipond had not previously consolidated their operations in the UK. Moving forward, they will retain their distinct brand identities while capitalising on their combined strength to maintain a robust presence in the market.

IFSJ Exclusive: New kid on the block

The story of Ryan Fogelman and Fire Rover: the solution that is revolutionising firefighting in the waste and recycling industry and beyond. By Duncan J. White

Ryan Fogelman is a man with a distinctive expertise in guiding inventors through the process of bringing their products to market. Despite not having a background in the fire industry, he has successfully collaborated with inventors to launch an array of safety products and consumer goods, including the Stick Grip, which has achieved extraordinary popularity, amassing approximately a billion views on the TikTok platform and COhatch, community-oriented coworking spaces that helps entrepreneurs bring their inventions to market.

Fogelman’s educational background includes a law degree and an MBA, which, coupled with his extensive focus on data analysis, reflects his dedication to rigorous analysis and strategic decision-making. While he possesses a wealth of knowledge in these areas, Fogelman primarily identifies as a business development professional.

It was through this professional network that Fogelman was approached in 2015 by a childhood friend, Brad Gladstone, who sought his assistance with their innovation known as Fire Rover, a remotely operated fire detection and suppression solution. Intrigued by the opportunity to work on ground-breaking technology, he joined the endeavour as part of Fire Rover’s first official employee.

Understanding the problem

Upon visiting his first trade show to present the product to the market, Fogelman was confronted by an issue: there was no solid information around the problem Fire Rover was looking to solve and so was unable to answer the customer’s fundamental question ‘why should I buy it?’.

Fires at waste and recycling centres were common, and their prevalence was something that he had researched extensively, but at that time there was no benchmark for the scale of the issue.

Seeking to understand the problem and identify the necessary solutions, Fogelman reached out to various industry professionals, but none of them had concrete data or knowledge about the prevalence of these fires. The industry was operating in a closed loop, with opinions and information kept in-house.

Driven by his curiosity, Fogelman decided to take matters into his own hands. Utilising his experience with Google Alerts, he started tracking fire incidents and began reporting the data. Gradually, he collected benchmark data and continued to monitor and analyse the information.

“I became an expert on waste and recycling facility fires and early detection solutions,” says Fogelman. “When you’re starting a company, you need to be an expert if you plan on being taken seriously in the market.” Additionally, Fogelman began to create a group of fire experts focused on problems in other occupancies to bring a new understanding to the growing threat of fires.

The scale of the problem

Traditional hazards combined with the onslaught of batteries in waste and recycling streams, worsening heat and dryness across the globe, and many other factors continue to make operating waste and recycling facilities more dangerous. As the world seeks to become more environmentally conscious, more stress is being placed on the waste industry’s infrastructure through increased recycling. The resulting rise in fires partially results from the increased sorting steps required in waste diversion, which whilst this may be classed as a good problem is one which can have dangerous consequences. In 2022, the waste and recycling industry experienced two fatalities and 56 direct and indirect injuries due to fire incidents. Uncontrolled waste fires also emit chemicals, such as acid vapours, dioxins, carbon monoxide, and heavy metals, such as lead, cadmium, and chromium, among many other toxic substances. The more proximate to uncontrolled waste burning, the higher the risk of exposure to these hazards and pollutants. “Through my years of analysing the waste and recycling industry, I now strongly believe that waste and recycling facility operators are the unintended victims of combustible materials, such as lithium-ion batteries, placed by the public in the waste streams,” says Fogelman. “It is only fair that some of the costs of these fire hazards, which, in my estimation, cost more than $1.2 billion dollars in the US and Canada, should be borne by the manufacturers of the batteries as opposed to the operators, insurance companies, and municipal fire departments.”

The solution

Fire Rover is a fully patented remotely operated fire detection and suppression solution that works 24/7/365 to protect facilities worldwide by detecting and extinguishing fires during their earliest stages. Fire Rover achieves early detection of fire incidents using military-grade thermal detection equipment, smoke analytics, optical flame detectors, and high-definition video to facilitate final verification by human agents and targeted fire suppression using onsite, PFAS-free firefighting agents.

Equipped with military grade thermal cameras paired with listed optical flame detectors and smoke detectors to satisfy code compliance, the Fire Rover detects early heat abnormality sometimes before visible smoke or flames are present.

Once a heat abnormality is detected, alarms received from the detectors are transmitted to a UL central station. A Fire Rover agent verifies if it is a false positive or a threat and action must be taken.

If action must be taken, the Fire Rover agent alerts the facility, the fire department, and authorities and then shoots an environmentally friendly cooling agent from the Fire Rover’s nozzles onto the hotspot to eliminate a fire before or after it starts. This allows ample time for the facility operator and fire professionals to respond appropriately to the hazard level.

The Fire Rover is capable of superior suppression, partially due to the elevated water density a monitor delivers compared to the design densities of a typical sprinkler system and partially due to the targeted suppression from controlling the monitor from the central station.

By detecting early when the fire is small, targeting the fire, and putting large amounts of water in this initial growth stage, the total water usage is significantly reduced.

“We focus on those initial 10 minutes between a breakdown in prevention and the fire professionals arrival on the scene. We are always trying to set the tripwire as early in the process as possible,” says Fogelman. “We’ve developed what we call the pre-incipient stage, which is basically when I catch a fire before there’s a flame just based on a heat abnormality. We look at it, we verify it, and we activate Fire Rover to safely deal with the situation.”

Reducing the risk

Fogelman spent his first few years in the market trying to understand the problem and being cautious about saying that the patented product is the solution to the problem: “Sometimes you need to call a spade a spade. I am now 100% confident that our solution is the only solution on the market today that can lower the risk profile of a good operator to levels seen before the lithium-ion hazards hit our industry.”

In 2022, Fire Rover successfully responded to 2,880 incidents and dispatched fire professionals 146 times, while remotely responding to active fire incidents with our targeted suppression solution 137 times. The solution currently safeguards nine of the country’s top 10 waste and recycling companies and family-owned operations, municipalities, and corporations in the US, Canada, the UK, France, and Australia. It has successfully fought against any major incident with minimal damage to the clients’ facilities.

“To prevent and eliminate fire incidents, you must invest in solutions that work for your facility type,” says Fogelman. “This means that traditional fire suppression methods such as water sprinkler systems and smoke alarms may not be the best option to stop a fire at a facility where there is a lot of activity, high ceilings and open doors to the elements, such as an MRF, scrap metal facility, transfer station, or waste-to-energy facility. The Fire Rover is the only real protection to outdoor storage or operations as well.”

The future of Fire Rover

Fire Rover has been working on FM certification since its inception, but now believes it is less than a year away. In recent years, Fogelman says the company has been looking at other occupancies where the system could be effective such as refineries, construction sites, demolition sites, historical structures, airplane hangars, and garages, specifically housing lithium-powered electronic vehicles. “Since the changes in 409, we believe that for hanger protection, there is no better solution, as we have never had a false alarm or a false deluge,” he says.

Fogelman’s message to the industry is this: “There is a system out there that will catch fires early. If you catch fires early you have less damage, less fire water, and less environmental effects. You have all these issues that are alleviated. But the reality is that just like anything else we need the support. We need the NFPA, we need the market to get behind our solution and results because as we all know, the industry typically works slowly when it comes to adopting and approving new technology.

“We have a proven technology. This isn’t a new technology, it’s proven technology that we have installed and protecting over 400 sites across the globe. The question is how do we get everybody on board with it now that we have proven it, and determining what industries can it work for outside of waste recycling.

“The major hurdle is that even though there is a different, better way to put out fire, people are going back to the same old method: water, water, water. Fire water is harmful to people, the environment, and property, and all the different pieces that go with it. Fire Rover negates that. We have had less than 30 incidents since 2015 where we needed the fire department to come on scene and add additional power to put a fire out successfully.”

 When it first started out Fire Rover, potential customers would question the amount of water Fire Rover had in its tanks. The team at Fire Rover has since determined that, most of the time, 1,000 gallons (3,785 L) are more than enough to deal with the hazards faced especially when the fires are caught so early. It has since added a continuous flow option, where the Fire Rover solution connects directly to the water supply and can be used as a primary solution versus a supplemental solution. This approach has allowed Fire Rover to cover more significant hazards across various occupancies.

Fogelman adds: “When we commit to working with a customer, we enter a long-term partnership to protect them from the danger of fire incidents inherent in their operations. We stand shoulder-to-shoulder on the frontlines, detecting, reacting, and fighting fire hazards together.

“The fire hazards we face today will continue to evolve as the world changes. Having an agile, ready, and capable response plan built on industry best practices, supported by tested equipment and qualified personnel, and tailor-made for your operation are your keys to maintaining a safe and healthy infrastructure for you, your employees, your neighbours, the environment, and the waste and recycling industry.”

This exclusive article was originally published in the June 2023 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.

IFSJ Exclusive: Talking Sprinkler with Chris Logan

Chris Logan speaks to IFSJ Editor Iain Hoey about the Fire Sprinkler Podcast

Chris Logan is on the board of the directors for the Canadian Fire Safety Association. He is the Second Vice President of the Society of Fire Protection Engineers Southern Ontario Chapter, Canada and is involved in the Future Leadership Committee with the National Fire Sprinkler Association. He is also the creator of the increasingly popular Fire Sprinkler Podcast. IFSJ sat down with Chris to ‘talk sprinkler’ and find out more about the man behind the microphone.

Where did the idea for Fire Sprinkler Podcast come from?

I started doing the podcast because, I am a sprinkler fitter in the field who moved into the design and project management in a small family business, and I am looking for new ideas and looking to educate myself in more ways than paid seminars. When I started it, there wasn’t a lot of content out there.

With no background in audio, or computers aside from sprinkler design, I started looking into developing a podcast. I made a Facebook page called the Fire Sprinkler Podcast where I asked: ‘if somebody had a fire sprinkler podcast, who would listen?’. I created the page at 9.30pm and the next morning, I had over 100 followers. I realised I now actually had to do this.

My first three or four episodes were just me talking to myself about things in the industry that were interesting and my thought process on different stuff – they were terrible. Then I started having guests on.

I just like talking sprinkler. I’ll talk about that with anybody as long as they’re not filling the industry with negativity. I’m open to everybody’s opinions. I’m more than happy to have the conversation. I just wanted to create something that I was looking for, and it gives me the opportunity to talk to the smartest people in the industry from around the world. It is very selfish of me to do this podcast, because I believe, personally that I get more out of this podcast than any of the listeners do – I might as well be talking to a buddy that I went to high school with except that its only about the industry.

Do you get a lot of feedback or do people have conversations with you online about things you’ve spoken about in an episode?

I’ve actually made a lot of really, really good friends – guys that I knew before I started the podcast in the industry, just sprinkler guys from all over North America – but the relationships have kind of evolved from ‘How are the kids?’ to ‘I saw this problem, this is what I think you need to talk about next’.

People are coming to me with problems that they have looking for solutions – not because they don’t think that they can pick up the phone and talk to [their supplier] but because if they are having a problem, other people are having the same problem, and I may be able to help and benefit the industry in one way.

What are the typical guests that you have on your show?

Lately I’ve had a lot of manufacturers come on and talk about advances in their technology and new product releases. I’m trying to not necessarily move away from the manufacturers but I’m trying to get more sprinkler business people to come on board to talk through their career. I’m interested in speaking to heavy hitters in the fire sprinkler industry and understanding how they went from being a first-year apprentice and moved up the ranks to where they now have their own business. What was that evolution? What did they learn from it?

How often do you release the podcast?

I have been getting a lot of help this year from a lot of manufacturers that are jumping on board with consistent content every other month. They want to provide something to the industry. If I don’t have somebody to talk to, I don’t release an episode. I noticed when I upload regularly, my viewership goes up in leaps and bounds. I do have a fair amount of content from Intersec in Dubai and I’m going to be posting that on the regular. I think I have content probably for the next month and a half.

What are the main issues that people have been speaking to you about?

The big issue that I’m finding in our industry is getting the education out on sprinklers. It has gone a long way in the past six or so years to where people are becoming more knowledgeable on how fire sprinklers work.

Hollywood is doing a better job of depicting sprinklers in a positive note, as opposed to a negative note where the hero lights a lighter next to a sprinkler and then every sprinkler on the building goes off and they’re able to escape. That’s not the way sprinklers work. You’re seeing a lot of education there.

I do still think that there’s a lot of need for improvement. When I go to a customer that doesn’t have a sprinkler system they say ‘Why do I have to? I don’t want this whole building to flood if I have a fire or if somebody burns toast’. As much as it’s gotten better over the past couple of years, I still think there’s a lot of work to do in benefiting the industry and getting that education out there.

There’s a lot of good educational things out there for the layman and the professional – shout out to MeyerFire University, to Joe Meyer who was doing a lot of big stuff in the industry, Drew Slocum from the Fire Protection Podcast, Gus Gagliardi with Fire Code Tech.

Is there anybody else you want to give a shout out to?

I have to thank all of my major guests. My first guest was Drew Slocum from the Fire Protection Podcast – he hadn’t created that at the time, but he was my first guest. We talked about Inspect Point and just talking about the industry in general. He’s actually been a guest on the podcast the most.

Over the past four or five years the podcast has grown a lot, but it remains an expense. Without the support of companies like Reliable and Tyco and Victaulic and Viking, EGF manufacturing, Inspect Point – all of those companies and organisations help me to create a better product and to travel North America and now the world which is insane. I’d also like to shout my family. I’m a third generation sprinkler fitter. My grandfather started the family business that I work with.

Finally, why should our readers listen to your show?

I like to think that the benefit of what I do with this podcast is: I’m a curious guy, I like to learn about the industry. When I have a guest on I don’t script questions, it’s not premeditated. I have guests on from the industry and we talk sprinkler.

One of the best compliments I’ve ever gotten in my life was somebody who said that the podcast is giving everybody a behind the curtains peek of the conversations that are happening in sprinkler contracting offices, in schools, and on job sites. It lets everybody be involved in on these conversations that may not be privy to these conversations otherwise.

When a salesman comes into an office and the designer and owner are asking questions, ‘You’ve got this new product, why should I use this?’ All of a sudden it ends up on a job site with that fitter not understanding why this product is better and they’re left questioning ‘Why are we doing this instead of the way we’ve always done it?’ One of the most dangerous phrases in the English languages is ‘We’ve always done it this way.’

Anybody that has any topics or questions about the fire sprinkler industry, or if you’re interested in supporting the podcase feel free to reach out to me at Chris@firesprinklerpodcast.com.

IFSJ Exclusive: Protecting energy storage from fire risk

Kristoffer Eldin, Managing Director for Dafo Vehicle Fire Protection’s Energy Storage Protection division, explores new risks and ensuring a global green future

With government leaders pushing towards ambitious sustainability targets, the global energy storage market continues to grow rapidly. Globally, it is estimated an additional 387GW/1, 143GWh of energy storage capacity is needed to meet rising demand before 2030. That is more than Japan’s entire capacity for 2020. China and the US are still leading the way, but Europe is soon set for a significant ramp up in the aftermath of the energy crisis. 

However, with more energy stored, more batteries are regularly being used to higher capacities. This brings about key fire risks, and many customers are seeking stronger assurance on fire safety as the market continues to grow.

Clean energy

With a growing volume of conversations around carbon emissions, governments around the world are continuing to push ambitious environmental agendas. A key part of this is the global shift to net zero emissions by 2050.

To achieve net zero, it is estimated the annual clean energy investment will need to more than triple before 2030 – to around $4t. Inevitably, this is placing intense pressure on energy storage, and as a result, global reliance on electricity is skyrocketing.

The resulting ‘electrification’ – both domestically and commercially – is undoubtedly having a positive impact on global carbon emissions. However, it is also seeing the number of batteries (predominately lithium-ion (li-ion) batteries) used to store and distribute energy increase. This brings about new fire risks, which are realised through many recent battery fires at energy storage facilities.

Unpicking the risks

When it comes to increasing energy storage capacity with li-ion batteries, the primary risk is thermal runaway.

Thermal runaway is a process that can initiate due to a malfunction in the battery cells. That malfunction can be as a result of physical damage, overcharging, overvoltage, mechanical failure or overheating, for example.

In thermal runaway, a battery will be subject to extreme temperature increases, which causes the battery to release additional energy, leading to further temperature increases. If rapid temperature increases are not controlled quickly, thermal runaway is likely to progress, putting the battery at risk of fire, toxic gas emissions and large explosions.

In energy storage facilities, where batteries are often stored in close proximity to one another, the risk is much greater, as thermal runaway can spread between batteries, amplifying the safety consequences.

A distinct lack of regulation

Unfortunately, there is a lag in government regulation when it comes to energy storage facilities. With the electrification movement still in relatively early stages, best practice safety measures are still being debated, with government and insurer discussions and outcomes yet to be shared widely across the market.

There are some optional standards, but these are yet to be mandated or globalised. As a result, the decision all too often is coming down to price – with facilities often opting for cheaper solutions, or no solution at all. In the short term, this can save money, however in the longer-term, at the expense of having a system that is not fit for purpose, there is a clear trade off in costs. The cost of the risk – once realised – will often far exceed the cost associated with installing an effective system at the beginning.

Handle with care

With electricity being used in so many applications, there is an increasing presence of scrap batteries in household and business waste streams. Batteries are also becoming increasingly prevalent in manufacturing processes, and scrap batteries can be present in a larger scale here.

As li-ion batteries can produce their own source of oxygen when in thermal runaway, they can self-sustain a fire from within, making suppression using traditional means particularly challenging.

To suppress thermal runaway risk sustainably, extensive research – conducted by Dafo Vehicle Fire Protection and Research Institutes of Sweden – reveals that an early fire warning system, supported by spot cooling is the most effective solution. This detects potential battery failure before temperatures rise, halting thermal runaway from progressing.

With a system built inside the energy rack, temperatures are able to be controlled from the inside before sharp rises, containing risk and minimising safety consequences.

Inevitably, as sustainable energy demand continues to grow, the risks associated with li-ion batteries are only going to become more prevalent. Yes, switching to sustainable energy is crucial for our environment, but doing so safely is critical.

This article was originally published in the April edition of IFSJ. To read your FREE digital copy, click here.

Exclusive: Small space suppression with Fike

Fike looks at whether it is possible to both detect and suppress concealed fires

Everyone knows that the goal of any fire protection system is to identify a fire as early as possible so subsequent building evacuation and fire suppression systems may be activated to reliably protect people and property.

But what happens if the fire is obscured from the view of a flame detector? Or if smoke detectors are ineffective in a particularly spacious environment? How can a fire inside a small, enclosed space be detected and suppressed before evolving into a serious situation?

Fike’s Missing Piece

Since 1973 Fike Corporation has protected the world’s industries with innovative fire detection solutions, including fire panels, air sampling devices and flame detectors, and suppressed fires with chemical agent, water mist, inert gas and CO2 systems.

Missing from its product catalogue, however, was a reliable method for protecting enclosed spaces, where a small flame may quickly become a well-developed fire before being identified. Because an increasing number of users have begun adopting solutions that protect individual at-risk areas rather than an entire room with a total flood system, the Fike team quickly got to work.

The Fike Small Space Suppression System launched in 2022 and is ideal for both detecting and extinguishing fires within electrical cabinets, CNC machines, wind turbines and more.

This technology uses a flexible heat-reactive tube that is strategically routed throughout these smaller applications. Upon ignition, the tubing melts and activates the connected cylinder of 3M Novec 1230 Fire Protection Fluid to suppress the hidden fire quickly and reliably, likely before anyone even realises a fire has occurred, and most importantly, before it has a chance to spread. Finally, it does all this without electrical power.

Direct and Indirect Systems

Fike Small Space Suppression is available in two different configurations for specific applications. The direct system is engineered for electrical cabinets, which may experience a fire due to excessive heating from overloaded circuits, faulty wiring and other sources. When a fire occurs and melts the nearby segment of the nitrogen-pressurised tube, the pressure loss opens the cylinder and releases Novec 1230 from the hole in the tube and directly onto the fire.

Wind turbines are another application where the direct configuration is commonly used. A wind turbine’s fire hazards occur within the nacelle, the housing which includes the generator, brake assembly, gearbox, drivetrain and more. Mechanical failure such as misaligned bearings may create overheated surfaces or sparks and lead to difficult-to-reach fires. Traditional fire protection systems may be ineffective due to high airflow and high-voltage electrical systems within these environments, so the direct Fike Small Space Suppression System may be used as an effective alternative.

The indirect system is designed for CNC machines, which are at risk of fire due to the flammable coolant used to increase longevity and improve the performance of the system. A single spark created during production may ignite the coolant, resulting in a very dangerous situation due to the excessive amount of heat and flammable components within the machine.

The indirect system also uses pressurised tubing, but in this configuration the extinguishing agent is delivered through a network of flexible hoses leading to strategically placed, UL-listed nozzles within the hazard. Indirect systems are designed to achieve 95 percent of the minimum design concentration for flame extinguishment in 10 seconds or less.

Component Features and Specs

The Tubing: The proprietary material and unique manufacturing process allow the detection tube to offer high resistance to stress, corrosion and moisture absorption while maintaining its performance and longevity. During its manufacturing process, the tubing is constantly monitored to ensure consistent wall thickness, whereas thin tube lining could result in weak spots prone to leaking.

The Cylinders: Fike Small Space Suppression is available in 1, 2, 3, 4, 5, 6, 9, 14 and 18kg cylinders to ensure the most cost-effective size is selected for the unique application. A ball valve is integrated into a stainless steel body to reliably deliver agent into the tubing network and prevent leaks. The system is run at 360 psi to ensure the atomisation of the agent.

The Nozzles: Used in the indirect system, the nozzles are machined from brass and specifically designed to give the best dispersion of the extinguishing agent to suit the flow characteristics of the medium. The nozzles utilise an orifice plate to control the flow rate of the agent into the protected volume, and its 360-degree discharge pattern evenly distributes the agent throughout the hazard, ensuring no space is left without proper concentration. The 1, 2, 3 and 4kg cylinders use one nozzle, the 6 and 9 kg cylinders use two nozzles, and the 14 and 18kg cylinders use three nozzles.

The Agent: Novec 1230 is a fluorinated ketone stored as a liquid and discharged as a gas. It is electrically non-conductive, leaves no residue after discharge, and has a zero-ozone depletion potential (ODP), a global warming potential (GWP) of just one, and an atmospheric lifetime (ALT) of only five days. Novec 1230 extinguishes fire by removing heat from the fire. When discharged, the fluid creates a gaseous mixture with air. A higher heat capacity means that this gas mixture will absorb more heat for each degree of temperature change it experiences. 

This article was originally published in the April edition of IFSJ. To read your FREE digital copy, click here.