FireDos launches compact M1 fire monitor for fixed installations and fire trucks

Fire monitor design and key specifications

FireDos has announced the M1, a compact remote-controlled fire monitor intended for stationary fire protection installations and use on fire trucks.

The company said the unit has dimensions of 470 mm x 255 mm x 360 mm and is designed for installation in confined spaces.

The M1 is electrically driven and uses 24V DC drives.

FireDos stated that the M1 can be operated remotely using the FireDos control system.

The company described two working ranges with extinguishing agent flows of 150 to 1000 l/min or 400 to 2000 l/min.

Nozzle options and stated applications

FireDos described the M1 as being available with several nozzle options to suit different application environments.

The M1 can be equipped with the MPN multi-purpose nozzle or the AMPN Adjustable Multi-Purpose Nozzle.

FireDos stated that with the MPN nozzle, the extinguishing agent flow is adjusted and tested to customer specifications and can switch steplessly between hollow and spray jets.

The company stated that the AMPN allows the extinguishing agent flow to be adjusted continuously during operation, including to respond to spreading fires.

FireDos described an optional configuration where both nozzles are designed as flat jet nozzles that produce a fan-shaped jet and are intended to extinguish large areas more quickly.

The company listed typical applications including stationary fire protection in waste bunkers, recycling plants, ASRS systems and helicopter landing pads.

FireDos also described use as a front monitor on standard fire trucks, including for vegetation fire response using a wide-angle flat jet nozzle.

The M1 is intended to be configured through nozzle selection and operating range to match the installation and response scenario.

FireDos and Orglmeister form Acedes to deliver autonomous fire prevention systems

FireDos and Orglmeister form Acedes for autonomous fire prevention

FireDos and Orglmeister have formed Acedes, a new company focused on autonomous fire prevention technologies.

The companies said the joint entity builds on their existing collaboration and combines expertise in fire suppression and infrared detection.

Acedes was created to provide fully integrated, automated systems designed to prevent fires in high-risk industrial settings such as waste and recycling operations.

According to FireDos, the partnership aims to deliver streamlined support, unified engineering and a more cohesive service offering.

Frank Preiss, Managing Director at FireDos, said: “Acedes represents more than an integration of products; it’s a commitment to our customers.

“It also allows us to streamline support, strengthen resources and deliver a more cohesive solution to the market.

“The result is faster response, greater reliability and ultimately, safer operations.”

System showcased at WasteExpo 2025

The companies previewed the system’s combined capabilities at WasteExpo 2025 in Las Vegas.

According to FireDos, the strong response at the event reflected the growing demand for autonomous detection and suppression systems in waste management and recycling sectors.

Acedes systems use infrared cameras and video analytics to detect, target and cool hotspots before ignition.

The technology can operate without human intervention and functions continuously in dark or dusty environments.

Intelligent detection and real-time response

The manufacturer said its system analyses temperature anomalies in three dimensions to calculate the exact position and elevation of hotspots.

Once detected, automated monitors activate to cool the affected area and prevent ignition.

Follow-up scans then verify that the risk has been eliminated before resuming monitoring.

The system operates independently without internet connection, ensuring reliability even in harsh conditions.

According to the company, this approach allows faster response and reduced water consumption while minimising downtime.

John McGrath, Business Development Manager at Acedes, said: “At the heart of Acedes is a simple promise: to help our customers maintain safer facilities, reduce costly disruptions and gain confidence knowing their operations are protected around the clock.

“This is more than a new brand, it’s a dedicated partnership built around the needs of the waste and recycling industry.”

Company aims to expand fire prevention options

Founded in 2025, Acedes brings together infrared detection and suppression expertise from both parent companies.

The firm said it offers a transparent ownership model with no monthly fees or usage-based charges.

Acedes added that its systems are designed for real-time performance, providing early intervention and continuous operation for high-risk environments such as recycling plants, waste facilities and storage bunkers.

According to the company, the combined platform delivers a reliable, autonomous approach to industrial fire prevention.

Relevance for fire and safety professionals

Acedes introduces autonomous detection and cooling technology aimed at reducing the likelihood of industrial fires before ignition.

The system could be relevant for facility managers, risk assessors and fire engineers working in waste management and recycling sectors, where spontaneous combustion and heat buildup are persistent hazards.

Procurement officers and system specifiers may also find interest in the integration model, which merges detection and suppression into a single platform without recurring service costs.

For fire safety consultants and inspectors, the technology demonstrates ongoing development in real-time, infrared-based prevention systems that operate continuously without human control.

FireDos and Orglmeister unite to advance autonomous fire protection systems

FireDos and Orglmeister launch ACEDES for autonomous fire protection

Partnership creates new company for fire prevention

FireDos and Orglmeister have launched ACEDES, a new company focused on autonomous fire protection and prevention technologies.

According to the companies, ACEDES builds on both organisations’ established expertise in firefighting proportioners, monitors and infrared detection.

The formation aims to deliver an integrated solution that detects and suppresses fires in high-risk environments such as waste and recycling facilities.

The joint venture, ACEDES LLC, combines the strengths of both firms under a unified structure.

FireDos and Orglmeister said the collaboration will allow them to provide a single, streamlined system and dedicated support for customers.

Focus on integration and customer safety

Frank Preiss, Managing Director at FireDos, said: “ACEDES represents more than an integration of products; it’s a commitment to our customers.

“It also allows us to streamline support, strengthen resources and deliver a more cohesive solution to the market.

“The result is faster response, greater reliability and ultimately, safer operations.”

The new system was previewed at WasteExpo 2025 in Las Vegas, where attendees expressed strong interest in autonomous fire prevention technologies.

The companies said the reaction reflected an industry demand for continuous, intelligent and cost-efficient safety solutions.

Features of the ACEDES system

ACEDES systems operate continuously and autonomously, using integrated infrared and video detection to identify and extinguish heat sources before ignition.

The company said the technology prevents false alarms from exhaust heat, sunlight or reflections, even in low-light or dusty conditions.

Its systems are designed to run without operator input while still allowing manual control when required.

ACEDES noted that customers face no hidden costs, monthly fees or usage-based charges.

The company said its solutions are built on proven technologies already used by FireDos and Orglmeister.

John McGrath, Business Development Manager at ACEDES, said: “At the heart of ACEDES is a simple promise: to help our customers maintain safer facilities, reduce costly disruptions, and gain confidence knowing their operations are protected around the clock.

“This is more than a new brand, it’s a dedicated partnership built around the needs of the waste and recycling industry.”

Advancing autonomous prevention technologies

FireDos and Orglmeister said ACEDES is dedicated to advancing autonomous fire protection through systems that detect, target and extinguish hazards before they develop into fires.

The companies added that ACEDES combines technical reliability with transparent ownership and continuous support.

According to the company, this collaboration provides customers in high-risk sectors with a single partner focused on prevention and operational safety.

For more information, visit acedes.com.

Relevance for fire and safety professionals

The launch of ACEDES has direct relevance for professionals managing fire risks in waste and recycling operations, industrial plants and storage facilities where spontaneous combustion and heat build-up are persistent concerns.

Facility managers, system specifiers and procurement officers can assess ACEDES as an integrated option combining detection, extinguishing and automation functions.

Fire engineering consultants and contractors may also find the combined FireDos-Orglmeister system relevant for projects requiring continuous protection in high-hazard settings without ongoing monitoring costs.

The technology’s focus on early detection and 24/7 autonomous operation addresses a recurring operational need in sectors where staff presence is limited during off-hours or night shifts.

Firedos Middle East hosts first live demo day in Abu Dhabi

Firedos Middle East presents live foam firefighting demonstrations

FireDos has reported that its Middle East team hosted its first live demonstration day at the JAHEZIYA training facility in Musaffah, Abu Dhabi.

According to the company, the event was attended by around 50 invited guests and focused on fluorine-free foam firefighting for oil and gas industry applications.

FireDos said the demonstrations featured its proportioning systems and fire monitors in real fire scenarios.

The firm stated that the technology is used in protecting tank farms and liquid fuel facilities, where Class B flammable liquid fires present high operational risks.

It added that the use of foam is considered essential in these environments to help ensure safety and operational continuity.

Equipment on display during demonstrations

FireDos said the demonstration involved a pick-up truck equipped with a remote-controlled M2 fire monitor and an FD2000 proportioning system with remote monitoring capabilities.

The company reported that these systems were tested in three scenarios: a vehicle fire, a pan fire and a helipad fire.

According to FireDos, all tests used fluorine-free foam provided by Perimeter Solutions.

It added that the equipment was shown operating in different modes, including spray jet, to demonstrate versatility.

The firm stated that the scenarios were intended to replicate operational conditions found in high-risk industrial sites.

Attendance from regional fire sector representatives

FireDos said the event attracted integration partners, consulting engineers and distributor partners from across the region.

The company reported that foam concentrate for the tests was supplied through its partner Fotleia in cooperation with Perimeter Solutions.

According to FireDos, Haven Fire and Safety also participated in the event.

The firm stated that attendees engaged directly with technical experts throughout the programme.

It added that the day began with networking before moving to outdoor demonstrations.

Technical presentations and Q&A sessions

FireDos said Stuart, Regional Director for the Middle East, Africa, SE Asia and Oceania, opened the event with an introduction to the company and its foam-based systems.

According to the company, live demonstrations followed, giving participants the opportunity to observe performance in active fire suppression.

The firm stated that attendees used the opportunity to ask questions and discuss operational strategies for foam firefighting.

FireDos added that its representatives provided detailed explanations of the technology’s capabilities.

The company reported that the exchange of technical information formed a key part of the day’s activities.

Plans for future events

FireDos said the event was hosted by Stuart, Anoop and Jason from its Middle East team.

The company stated that the team guided guests through each stage of the programme.

According to FireDos, feedback from attendees indicated strong interest in the systems demonstrated.

The firm added that plans are being developed for a follow-up live demonstration day in the region.

It stated that the event showed the operational readiness of its technology for use in high-risk environments.

Firedos Middle East hosts first live demo day in Abu Dhabi: Summary

FireDos reported that its Middle East team held a live demonstration day in Abu Dhabi.

The event took place at the JAHEZIYA training facility in Musaffah.

Around 50 invited guests attended.

Demonstrations featured fluorine-free foam systems.

The technology included an M2 fire monitor and FD2000 proportioning system.

Three live fire scenarios were staged.

Foam concentrate was supplied by Perimeter Solutions.

Partners Fotleia and Haven Fire and Safety attended.

Attendees included engineers and integration partners.

A technical presentation introduced the company and its systems.

Guests asked questions and discussed operational strategies.

FireDos said the event showed operational readiness.

Plans are being made for a follow-up event.

Project: FireDos firefighting monitors installed at waste plant in Macau

Fire protection upgrade supports expanded Macau waste facility

FireDos has reported that its remote-controlled M2 firefighting monitors have been installed at the Macau Waste Incineration Plant following a capacity expansion completed in August 2024.

The installation is part of a fire protection system upgrade for the plant’s third construction phase, located in the Pac On area of Taipa, Macau.

The facility processes municipal solid waste and converts thermal energy into electricity.

FireDos said the customer requested FM-approved, explosion-proof electric monitors with wireless remote control and a control cabinet.

The company supplied four M2-AC400-50 monitors with multi-purpose nozzles via Shanghai Vision Mechanical Joint Co., Ltd.

Equipment designed for explosion-prone environments

FireDos stated that all monitors and control components are FM-certified and ATEX-approved.

It explained that explosion protection is critical in incineration facilities due to the presence of combustible gases and fine dusts.

The company noted that each M2 fire monitor can deliver up to 2,500 litres per minute and supports both hollow jet and spray jet discharge through a stepless nozzle adjustment.

According to FireDos, the system is electrically operated and centrally managed, with water piping, cabling and control cabinets installed above the waste bunker.

It added that all four monitors are controlled via radio remote to allow simultaneous and precise operation.

Fire monitor placement ensures full coverage of pit

The monitors were installed in pairs on opposite sides of the incinerator’s garbage pit, at a height of 23 metres.

FireDos stated that this positioning allows the water streams to reach any area within the pit simultaneously.

The company said this arrangement improves the effectiveness and consistency of the suppression system across the full volume of the waste bunker.

Commissioning required local and remote collaboration

FireDos reported that Shanghai Vision was responsible for the local implementation.

The company delivered a six-hour remote training session to Shanghai Vision’s technical personnel ahead of installation.

FireDos remained online during the commissioning days to assist with real-time troubleshooting and final adjustments.

It noted that additional customer requests for on-site service during commissioning created challenges that were resolved through coordination with the local team.

Project marks Phase III of long-running waste facility

The plant has been operating since 1992 and was previously expanded in 2008.

FireDos said the Phase III expansion increased the plant’s daily treatment capacity by 1,300 tonnes.

It added that the site now contributes further to the city’s waste-to-energy goals through improved energy recovery from combustion.

The company said its system was chosen to meet the customer’s specifications for a proven fire safety solution.

FireDos firefighting monitors installed at waste plant in Macau: Summary

FireDos has installed four M2 firefighting monitors at the Macau Waste Incineration Plant.

The system was delivered via Shanghai Vision Mechanical Joint Co., Ltd.

Each monitor is FM-certified and ATEX-approved.

The monitors provide a water flow rate of up to 2,500 litres per minute.

They can be operated simultaneously via radio remote control.

They were installed at 23 metres above the waste pit to provide full coverage.

FireDos delivered six hours of online commissioning training.

The company also supported the local team during on-site commissioning.

The customer requested explosion-proof, FM-approved monitors with wireless control.

The installation follows a facility upgrade completed in August 2024.

The plant now processes an additional 1,300 tonnes of waste per day.

FireDos said the solution meets the requirements for high safety standards.

All monitors and components are managed by a central control cabinet.

FireDos secures FM approval for variable viscosity foam proportioners

FM approves FireDos foam proportioners for increased viscosity capabilities

FireDos has received FM approval for its variable viscosity foam proportioners, confirming their capability to admix high-viscosity foam concentrates at a consistent proportioning rate.

The company reports that the newly optimised proportioning systems can handle foam agents with higher viscosities than previous models.

FM approval classifies the technology as a “Variable Viscosity Foam Proportioner,” meaning it can accurately mix foam concentrate and water across a range of viscosities within tested limits.

According to FireDos, this classification ensures the proportioners can be used with both Newtonian and pseudoplastic foam agents while maintaining proportioning accuracy across tested flow rates and back pressures.

Higher certified viscosity values compared to previous models

Recent FM test results indicate that the new FireDos proportioners exceed the viscosity capabilities of both prior models and FM-certified competitor products within the same category.

According to FireDos, the certified viscosity of its proportioners is, on average, 12% higher than comparable systems, as of December 2024.

This improvement is intended to provide greater flexibility in handling various foam concentrates while maintaining reliable performance.

Maintaining low pressure loss across operating ranges

FireDos states that one of the challenges of high-viscosity foam concentrates is the increased pressure loss experienced by many proportioning systems.

However, the FM test results indicate that FireDos proportioners maintain a low pressure loss even at maximum extinguishing water flow rates.

This characteristic is intended to improve system efficiency and ensure that high-viscosity foam agents can be proportioned effectively without excessive pressure drop.

FM-certified flow meter as an optional accessory

The FireDos electromagnetic flow meter, designed to measure foam agent volume flow, has also received FM approval.

FireDos reports that when installed on the return line, the flow meter provides accurate measurements of extinguishing agent flow and allows the proportioning rate to be determined.

According to FM, the calibrated tachometer, offered as an optional component, can estimate extinguishing water volume flow within a range of 20% to 100% of the maximum flow rate.

FireDos foam proportioners achieve FM approval for high-viscosity foam concentrates: Summary

FireDos has secured FM approval for its variable viscosity foam proportioners, confirming their ability to admix high-viscosity foam concentrates.

The approval confirms that these proportioners can mix both Newtonian and pseudoplastic foam agents at a constant proportioning rate across tested flow rates and back pressures.

FM test results indicate that the FireDos proportioners achieve viscosity values that are 12% higher than previous models and competitor products in the same category.

The proportioners are designed to maintain low pressure loss even at maximum extinguishing water flow.

Additionally, FireDos’ electromagnetic flow meter, which measures foam agent volume flow, has received FM certification.

The optional calibrated tachometer can estimate extinguishing water volume flow within a range of 20% to 100% of the maximum flow rate.

The Last Word with FireDos

Stuart Phythian, Regional Director at GmbH FireDos, discusses innovations in foam proportioning

Could you introduce FireDos and its role in the fire safety industry?

FireDos is a German company specialising in developing and producing high-quality foam proportioners and monitors for firefighting applications.

With three decades of experience, FireDos has established itself as an expert in enhancing the efficiency of fire extinguishing systems across various industries, including petrochemical, automotive, logistics, and municipal fire services.

Operating from its headquarters in Wölfersheim, Germany, supported by production facilities in Germany and Poland, and with regional sales and training facilities in Houston, USA & Abu Dhabi, UAE, FireDos serves a global clientele, ensuring safety and reliability in fire protection.

How has FireDos contributed to advancements in proportioning technology?

FireDos has introduced a purely mechanical system for foam concentrate proportioning that operates without external power sources.

This innovative approach utilises a water motor and piston pump to ensure precise and reliable foam agent proportioning into the extinguishing water.

The system can handle all types of foam concentrates, including highly viscous, alcohol-resistant, and fluorine-free agents, maintaining a constant proportioning rate across a wide operating range.

Additionally, FireDos proportioners allow cost-effective and eco-friendly testing of the proportioning rate without producing foam or premix, significantly reducing environmental impact and operational costs.

Recently FireDos has introduced a remote monitoring system for their proportioners, to allow customers to monitor their system.

Recording and analysing operating parameters allows functional assurance and the ability for predictive maintenance to reduce service cost.

What challenges does FireDos see in the fire protection industry?

One challenge is the transition to environmentally friendly, fluorine-free foam concentrates and the need for systems that can handle varying foam viscosities and comply with stringent environmental regulations.

FireDos addresses these challenges through its water-driven foam proportioning systems, unaffected by the generally increased viscosity of foam concentrates, ensuring consistent performance even with new, environmentally friendly foams.

The company’s commitment to sustainability is further demonstrated by its proportioners’ ability to conduct proportioning rate tests without generating foam, aligning with environmental compliance standards and reducing waste.

How does FireDos customise its solutions to cater to diverse client needs?

For industrial applications, stationary proportioners are integrated into fire extinguishing systems such as sprinkler or deluge systems, providing precise foam proportioning for facilities where flammable substances are produced, transported, or stored.

FireDos monitors are designed to propel water or foam over long distances, making them suitable for applications like firefighting on rescue and firefighting boats, ensuring effective fire suppression in maritime environments.

Portable proportioners offer maximum flexibility for varying firefighting scenarios, enabling municipal fire brigades to produce extinguishing foam or wetting agents as needed, adaptable to different emergency situations.

Beside installation in stationary extinguishing systems FireDos proportioners and monitors are available as trailer or pick-up mounted, to allow flexible use.

In a lot of cases these mobile units are used as backup systems in case the fixed installation is damaged, or additional firefighting capabilities are needed.

What are FireDos’ strategic objectives for the next five years?

Our aim is to solidify its position as a leader in sustainable firefighting solutions by focusing on innovation, environmental responsibility, and customer-centric product development.

The company plans to enhance its product offerings by expanding smart technologies, such as monitoring systems that allow for remote diagnostics and optimised maintenance processes, thereby reducing operational costs and improving system reliability.

Additionally, FireDos intends to expand its global presence, adapting to emerging trends and regulatory changes in the fire protection industry to meet the evolving needs of its clients worldwide.

This article was originally published in the January 2025 issue of International Fire & Safety Journal – to read your FREE digital copy, click here.

Safety’s sustainable shift with FireDos

Stuart Phythian, FireDos GmbH Regional Manager MENA, highlights FireDos’s pioneering efforts in adopting fluorine-free firefighting technologies

The shift from traditional foam firefighting methods to fluorine-free foam is a significant movement within the fire safety industry, driven by environmental concerns and regulatory changes.

As a leading manufacturer of firefighting equipment, FireDos is at the forefront of this transition, offering expertise in foam firefighting with a focus on Class B fires involving flammable liquids.

This article will explore the complexity of foam firefighting and the role of FireDos in assisting end-users and contractors in the transition to fluorine-free solutions.

With a history of innovation, such as their unique proportioning systems that negate the need for foam in testing, FireDos continues to evolve their product offerings to meet new challenges.

Stuart Phythian, FireDos GmbH Regional Manager MENA, SEA, AUS, discusses the technical considerations of changing over to fluorine-free agents, including equipment compatibility and performance criteria, and how FireDos is facilitating a smoother transition for their clients with their comprehensive guidelines and support services

Challenges

There are several challenges that we see.

For one, a lot of users are not even aware of the environmental problems fluorinated firefighting foams pose.

If they are aware, we see that in many instances, end users are not aware that a simple exchange of the foam is not sufficient.

A transition concept is required to ensure the proper operation of the extinguishing system with the new synthetic fluorine-free foam (SFFF).

It is necessary to review what portions of the extinguishing systems can be reused and which components are fluorine-contaminated and have to be cleaned to avoid future cross-contamination of the SFFF foam agent.

Application rates and extinguishment times

The FireDos GEN III equipment is specifically designed to handle highly viscous foam agents, such as SFFF.

Due to the design and the purpose-built components, an exact proportion over a wide flow range is guaranteed.

This advantage has been proven during the extensive FM certification process.

As confirmation,  we do a 100% quality check of all proportioners before delivery to the customer.

During dynamic testing, numerous measurement data are collected and compared with the information on the datasheet.

We measure the start-up flow rate, confirming the minimum value to achieve a steady proportioning rate in accordance with the datasheet specifications.

We also measure the proportioning rate at the medium and maximum water flow rate of every proportioner.

The proportioning rate test is followed by a static pressure test, where we check the proportioner for pressure integrity.

Quality matters; our test reports prove that our products keep the promises made on the data sheets.

A history of proportioning systems

The FireDos proportioning systems, developed over twenty years ago, offer several enduring benefits that are still relevant today.

One of their primary benefits is being Purely Mechanical and Highly Reliable.

These systems, comprising a water motor and piston pump, are known for their absolute functional safety.

Being mechanically driven solely by water flow, they negate the need for electricity or a backup power supply, enhancing their reliability in diverse scenarios.

Another significant advantage of these systems is the Unlimited Firefighting Time.

This is possible because the separate foam agent tank is unpressurised and can be refilled whenever necessary, allowing users to benefit from an uninterrupted firefighting capability.

The systems are also designed to be compatible For All Foam Agent Types, capable of handling all types of foam concentrates, including highly viscous, alcohol-resistant, and fluorine-free foam agents.

This versatility ensures they can be used in a wide range of firefighting scenarios.

Moreover, these proportioning systems are suitable For All Types of Fire Extinguishing Systems.

Thanks to their wide operating range, they are qualified for all fire extinguishing systems, including sprinkler, deluge, wet, and dry extinguishing systems.

A key feature of the FireDos systems is their Constant Proportioning Rate across a wide operating range.

This guarantees safe proportioning and efficient firefighting in every situation, ensuring that the correct amount of foam agent is always used.

Additionally, the systems offer a unique benefit of Testing the Proportioning Rate Without Firefighting Foam or Premix.

The purely mechanical system provides a cost-efficient and eco-friendly way to test the proportioning rate, completely without fire fighting foam.

Even when switching over to SFFF foam agents, these benefits keep their importance.

The ability to precisely proportion high-viscosity foam agents is even more important, as the SFFF tend to be more viscous.

In addition, the testing of the proportioning rate without producing foam or premix will have a more prominent position as the environmental aspects grow.

Environmental impacts

FireDos has seen its mission in designing and manufacturing more efficient extinguishing systems by innovation for decades.

This has always been a guiding principle in preventive and defensive fire protection.

Thanks to durable technologies and innovative developments, it protects lives and property and makes the planet safer in the long term.

During the development phase of its foam proportioners, one of the focal points of FireDos was the question of how the product could help reduce the environmental impact.

On one hand, this will be during the manufacturing process; on the other, it will be looking at the firefighting aspect itself.

The range of environmental protection measures for fire protection is quite diverse and includes several innovative approaches.

One such measure is the design of products that facilitate an easy switch to non-fluorinated foam agents, thereby reducing environmental impact.

The longevity of the product is another key aspect, ensuring extended use without frequent replacement.

FireDos has been ISO 14001 certified for over 20 years, demonstrating a consistent annual reduction in our carbon footprint.

Our products are purely mechanical, eliminating the need for external power sources, which further reduces our environmental impact.

Additionally, there’s an emphasis on the efficient use of resources, such as the return of foam concentrate when testing mixing rates, and the reduction of water supply by offering technology designed to produce wetting agents.

This not only conserves water but also leads to more efficient extinguishing, resulting in less collateral damage to the environment.

Transition to fluorine-free foam agents

The retrofitting of existing fire extinguishing systems for use with fluorine-free foam agents is a key topic for installers, operators and fire departments.

Therefore, FireDos has put together an individual consulting package, enabling customers to select the right proportioner for this purpose.

It also tells you whether an existing FireDos proportioner can be cleaned or needs replacing.

FireDos will check: if the existing proportioner is suitable for the new SFFF foam agent; if the existing suction line is suitable for the new SFFF foam agent; which further action must be taken regarding the proportioner; and whether and how an existing proportioner can be retrofitted to handle the new SFFF foam agent.

Converting a proportioner for SFFF

FireDos recommends a comprehensive set of steps to assist in converting a proportioner for use with SFFF agents, ensuring suitability and effectiveness for specific fire risks.

Initially, it’s crucial to select an SFFF that is appropriate for the fire risk at hand, which may involve conducting specific fire tests.

The next step is to validate the application rates and determine the new minimum and maximum design water flows.

This involves a thorough validation of the hydraulic design, including reviewing the water tank capacity or water supply, fire pump flow and head, piping diameters, and valve sizes.

Additionally, it’s important to assess whether the foam outlet devices, such as sprinklers, foam pourers, monitors, etc., are compatible with the new SFFF, particularly in terms of expansion ratio.

Another vital step is checking the foam agent quantity and tank capacity based on the new application and proportioning rate.

This includes a review of the existing proportioning system to determine if the new and old proportioning rates are identical, the allowable operating range of the proportioner with SFFF, and the proportioner’s capability to admix SFFF with high viscosity, as many existing systems may not be adequate for this task.

Lastly, it’s essential to ensure that the design of the foam agent suction line and foam agent tank outlet are suitable for the SFFF.

These steps are critical for a successful transition to using fluorine-free foam agents in fire protection systems.

The future of FireDos

FireDos has a history of enhancing its proportioning technology.

Since 1994, when FireDos introduced its first water-motor driven foam proportioner to the firefighting industry, over 15.000 systems have been installed worldwide.

FireDos is presently selling its third generation of proportioning systems, which encompass several patent-pending technologies.

We continue to enhance the product to keep ahead of the changing demands in firefighting and foam agent properties.

Earlier this year, we introduced our Smart proportioners for remote testing and monitoring.

This way, we can guarantee the faultless operation of a fire extinguishing system.

As regular maintenance to the proportioners is a must, ‘Smart Proportioners’ optimise the maintenance processes and allow remote troubleshooting, which ultimately enhances reliability and reduces costs.

Stay tuned to our website and subscribe our newsletter to be among the first to hear anything new.

Intersec Dubai will take place between the 16th and 18th of January at the Dubai World Trade Centre, Dubai. FireDos’s Stand Number is Stand 3.A30

This article was originally published in the January 2024 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.

Why foam is the most suitable extinguishing agent for tank farm fires

Extinguishing monitor supplier, FireDos examines oil tank fire causes and incidents as well as how they can be extinguished efficiently and safely.

Tank farm fires in the oil and petrochemical industry do not occur often. When they do occur, it is with devastating consequences and negative publicity. This article will describe the typical incident scenarios and present foam as the most suitable extinguishing agent together with the firefighting equipment most used.

Most recently, several fires caused massive damage to tank farms, oil refineries and loading terminals. Prominent examples include the ITC tank farm at Deer Park, Texas, USA in March 2019 and the refinery fire at Baton Rouge, Louisiana, USA in February 2020.

Sadly, only news of this kind makes its way into the news, unlike near-miss accidents where improved fire protection technology has prevented worse outcomes. This means that both fire protection and extinguishing methods must be improved to minimise the effects of future fires. Fire protection systems in hazardous areas of the oil and gas industry (fire class B) require unique extinguishing systems as foam is considered the best extinguishing agent for liquid fires. The use of water can be important as well; however, for cooling the tank wall and adjacent tanks.

Luckily, such large-scale incidents do not happen frequently; but when they do, they may have a severe impact on humans, local eco-systems and the general environment. Extinguishing full-surface oil tank fires is very challenging and the rate of success is low. Many authorities and companies have not learned from such incidents, some of which can be disastrous.

Typical incidents

Rim Seal Fire: Rim seal fires occur on tanks with a floating cover. They can be extinguished quickly using stationary systems if they are detected early enough. A longer fire, however, may damage the seal and, hence, cause an excess release of oil. This may develop into an extensive fire. A seal failure releasing excess fluid, or excessive use of extinguishing fluid, may lead to sinking of the floating cover and eventually to a full surface fire.

Explosion: Transformation of explosive gases by an ignition source. This normally causes damage to stationary extinguishing systems and mobile systems must be used. In addition, an explosion usually results in spreading the flammable liquids and devastation of the adjacent areas and access roads.

Full-surface tank fire: If oil or petrochemical liquids escape, they gather on the floating roof. In the worst case, even a sinking of the floating roof can occur. If this surface catches fire, a full-surface tank fire develops rapidly. Fires on tanks with a floating roof can be extinguished either by stationary extinguishing systems from inside or by mobile extinguishing systems from outside the dyke area. In the case of fixed-roof tanks, only the internal stationary extinguishing systems can be used until the roof collapses.

Foam as an extinguishing agent

Foam has proven to be the best medium to extinguish fluid fires. Foam consists of the components; water, foam concentrate and air. The foam concentrate is mixed with the extinguishing water at a precisely defined rate. Air is then added to this premix to generate the foam. Depending on the foam concentrate and the quantity of air, different types of foam are produced to extinguish different types of fire.

Foam forms a homogenous layer of air bubbles, increasing the extinguishing agent’s volume and, hence, reducing its density. The foam floats on top of the flammable liquid and spreads across its surface. Due to this and its chemical properties, the foam blanket suppresses the release of flammable vapors, cuts off the supply of air and cools down the substance on fire. Consequent application of foam until fully covering the entire surface of the burning liquid will finally smother the fire.

Foam concentrates are developed for specific proportioning rates. The most common ones are 1% and 3%. Generally, a foam concentrate can form a stable and functioning foam only if it is mixed to the extinguishing water at no less than the correct proportioning rate. An increased proportioning rate will still form a stable and functioning foam; however, the foam concentrate stored will be used up faster. A proportioning rate falling short will produce a foam which is unable to develop its full extinguishing power.

Bladder tank with proportioner

The bladder tank with a proportioner is a proven and cost-effective technology. The bladder tank is a pressurised vessel with a bladder inside which is filled with foam concentrate. The tank is pressurised with water from the fire extinguishing line and discharges the foam concentrate from the bladder as required. The bladder is connected to a proportioner which operates using the venturi principle. When the fire pumps are activated, pressure is generated by the pump, causing delivery of foam concentrate to the proportioner. The extinguishing water flows through the venturi proportioner. The resulting vacuum induces the foam concentrate into the extinguishing water flow.

The advantages of this system are its simple design without moving parts and its easy operation. No external energy is required and the system is relatively inexpensive.

A disadvantage is that the system is a pressurised vessel subject to corresponding regulations such as ASME Boiler & Pressure Vessel Codes. To refill foam concentrate, the system must be shut down and drained. The rubber bladder is sensitive; when damaged, water will contaminate the foam concentrate. At a given proportioning rate, the system is only suitable for low variations in the extinguishing water flow pressure and volume. Adding or changing individual foam discharge devices is possible only to a very limited extent. The system is also unsuitable for proportioning highly viscous foam concentrates.

To conduct any mandatory required annual testing, the system must be activated and premix generated at the venturi proportioner within in the extinguishing water line. The correct proportioning rate must be measured in the premix by laboratory analysis. The generated premix must be disposed of. The consumed foam concentrate in the bladder tank needs to be replaced.

Firefighting monitors

Firefighting monitors are discharge devices mounted on vehicles or trailers and available in many sizes. The extinguishing agent flow rate can be up to 60,000 l/min and the reach can be up to 180m if the pressure of the fire pumps is sufficient. They are suitable to discharge foam, e.g., to extinguish a surface fire in a tank; or water, to cool down a neighbouring tank or the tank wall of a burning tank in order to prevent reaching the critical temperature for a boilover or to keep the flames from spreading. The accumulation of water inside the dyke area should always be observed to avoid an overflow of the dyke.

Mobile fire monitors can be supplied either by the extinguishing water of the stationary fire pumps or by mobile pumps. The injection of the foam concentrate usually takes place via mobile proportioners. This clearly points towards the advantage of energy independence for water motor-driven proportioning pumps.

Overview

It seems that many authorities and companies have not learned the necessary lessons from disastrous fire incidents of past years. Tank farm fires in the oil and petrochemical industry do not happen frequently. When they do, they usually have devastating consequences. Let us remember the tank farm fire at Deer Park, Texas in March 2019 mentioned in the introduction.

The fire developed after over 30,000 l butane-enriched naphtha had been leaking from a faulty valve for 30 minutes and caught fire for yet unknown reasons. The plant had no gas warning system and no remote-controlled valves to shut off the leaking fluid. In addition, some areas did not have fixed extinguishing systems installed. All 15 tanks were surrounded by one single dyke. The owner had relied on the local fire service which was on the spot very quickly but could not take control over the fire with the equipment available, partially because flammable substance was continuously leaking from the tank.

It is very probable that the fire would have been extinguished quickly if the warning systems and valves had worked and a fixed fire extinguishing system had existed. It is also probable that the fire would have been extinguished quickly if the extinguishing operation, which succeeded eventually, had been started earlier. Both cases would have resulted in notably less damage.

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South African mine deploys FireDos system

In a mine in South Africa, FireDos foam proportioning systems type FD500, FD1000 and FD1600 are used at a depth of 6km. The mine water poses a specific challenge when used underground.

Mining machines are often operated with highly flammable liquids. The fire protection requirements are correspondingly high. The South African mine uses compact FireDos proportioning systems, supplied through DoseTech (PTY) LTD, of types FD500, FD1000 and FD1600 to protect the conveyor belts in case of fire. The units are part of a sprinkler extinguishing system with deluge valve. A 1% AFFF is used as foam concentrate.

Mounted on portable skids

For easy transport, the proportioning systems, foam concentrate tank and valves are mounted on portable skids, protected by a grid. Individual elements can be easily replaced during maintenance.

The mine water

The quality of the mine water is a critical factor when using the proportioning mixing systems in the mine. The lime content is very high. Over an extended period, the lime calcifies and can cause a potential blockage. For this reason, the water quality was carefully checked before installation. Regular maintenance and regular cleaning every six months are essential to ensure the safe operation of the units.