Robust UK appoints new product and compliance lead

Robust UK strengthens technical leadership with new appointment

Robust UK has appointed Rob Mottram as Head of Product and Compliance to support growth and innovation across its range of steel door solutions.

The company announced the strategic move to advance product development and drive innovation.

Mottram brings more than 10 years of industry experience to the role.

He previously served as Technical Manager for the ARRONE range at HOPPE (UK).

During his time there he gained knowledge of door hardware and the testing and certification processes that underpin product performance.

Mottram has prior experience at Robust UK having worked as a Design Engineer, Production Supervisor and Research and Development Manager.

Career background and industry expertise of Rob Mottram

Emily Mathews, General Manager at Robust, said: “We’re thrilled to welcome Rob to the Product and Compliance team.

“His extensive experience, time spent at HOPPE, technical expertise and strong understanding of our business and culture from his previous time with us will be invaluable as we continue to strengthen our range of fully certified and compliant products.”

As Head of Product and Compliance Mottram will lead the Research and Development and Drawing teams.

He is responsible for driving innovation and ensuring compliance across the product portfolio.

Mottram is a qualified Certificated Standards & Regulations Advisor (CertSRA).

He holds Guild of Architectural Ironmongers (GAI) Diplomas in Door Systems (RegDS) and Access Control (RegAC).

Professional contributions and fire safety education

Mottram said: “I’m delighted to be back at Robust to contribute to the continued growth and innovation of its extensive product portfolio.

“It is a proud moment to be leading two teams that I have previously been part of, helping to make a real impact on product innovation and compliance.”

The new appointee is an active member of the GAI Education Committee.

He contributes to industry training and delivers educational sessions while supporting examination processes.

Mottram is currently completing a Diploma in Principles of Firestopping to deepen his knowledge of how doors function in passive fire protection.

Building safety from the start: Quelfire talks early firestopping design

Craig Wells, Sales Director at Quelfire, argues that embedding fire safety from the earliest design stage ensures compliance, collaboration and successful Gateway approvals

When it comes to building safety, success is rarely achieved halfway through a project.

Increasingly, industry experience is showing that the quality of decisions made at Gateway 2, as well as the confidence of approvals at Gateway 3, depend on what happens much earlier in the design process.

Fire safety, which is often seen as a late-stage package or technical detail resolved on site, is a case in point.

History tells us that fire stopping and related systems have been squeezed into programmes after major design decisions have already been made, often treated as an afterthought.

Yet despite being treated as a peripheral issue, it sits right at the heart of building safety, with its performance depending on choices made long before construction begins.

For Craig Wells, Sales Director at Quelfire, this is why early engagement is a critical element.

Rather than viewing fire stopping as a trade to be coordinated at the end of the programme, the company argues that it should be embedded into the design process from the outset, with tested systems, clear responsibilities and collaboration across disciplines.

In this interview, Wells outlines why Gateway 2 should not be viewed as a hurdle to clear, but as an opportunity to refine scope, reduce risk and align delivery expectations long before approvals are sought.

Quelfire advocates for early engagement in firestopping. What does that mean and why is it crucial before a project reaches Gateway 2?

The bottom line is that what we’re talking about is building safety, and the only way to guarantee a successful outcome is to install products and systems in accordance with the tested scope of application.

The tendency with main contractors and design teams is to view fire stopping as one of the smaller value packages that may be procured and installed late on.

The tendency in the world of service penetration is to create an aperture in a wall and then hope that the M&E (mechanical and electrical) contractors can fit all their services into the opening.

Obviously, hope is not enough.

What we mean by early engagement is a basic principle of design, then build.

It’s not complicated, but we talk about design and build and end up going down a route of build first and then trying to come up with a compliant design.

What we’re advocating for is flipping that on its head, reaching out at an early stage to manufacturers like us, wall manufacturers, damper manufacturers and all these other elements to say, okay, what products and systems can you offer? What is the tested scope of application? And how do we incorporate your tested solutions into our building?

The whole gateway process is driving people down that route, and rightly so.

But we should be applying that logic to any building, whether it’s high risk or whether it’s not high risk.

It means engaging with reputable manufacturers and suppliers of systems and then incorporating their tested solutions into a workable design before commencing installation.

How does involving fire safety expertise early in the design phase improve the quality and success of a Gateway 2 submission?

Everyone knows that the gateway process is quite tedious, painful and there’s a lot of unknowns and uncertainty.

If you don’t do a detailed design and you risk putting in a submission too soon, it’s incomplete or it’s not as comprehensive as it could be, then there is a high risk it’s going to get rejected.

Bearing in mind that fire safety and structural safety are the two big things on the agenda, and there’s no hiding the fact that they are the key things that will be scrutinised in depth by the multidisciplinary team.

The more quality and success you put in, the more chance of a successful outcome and it’ll set you up in a better place for Gateway 3, which is the end game.

It is an upfront cost and resource but it should be money and time well spent.

Gateway 2 requires a demonstration of compliance. What steps can project teams take early on, even before the Gateway application?

Upskilling and training for everyone, regardless of their role, is something that can begin now, whether they are involved in a Gateway 2 submission or not.

I don’t think they should be under the illusion that they can’t stop training.

The key to success will be greater collaboration between different parties.

The repositioning of a cable or inadequate support of a cable tray can directly impact the fire stopping.

Whilst they might not do the fire stopping and might not be responsible for it overall, they still directly impact the overall performance.

Knowledge is power and all trades should be scrutinising how and where they might be impacting the fire safety of a building and gearing themselves up for where they can be a better support in that collaboration, which then comes as part of the design process.

Something we are strong advocates for is Continuous Professional Development (CPD), and we are seeing a huge cultural shift towards people wanting to learn and do CPD.

How does the way a project is prepared and managed at Gateway 2 influence the ease with which you can evidence compliance at completion at Gateway 3?

If you put together a comprehensive, robust and compliant Gateway 2 design, Gateway 3 should be plain sailing.

We have seen it where contractors have said, we’re just going to put typical details in.

We’re just going to come up with a typical scenario.

We’re going to identify all relevant standard details and submit them to the BSR.

And then the BSR have come back and said, well, typical detail.

What happens if you’ve got all these scenarios that aren’t typical? How are you going to deal with them? And it’s ultimately being rejected.

You might say even worse than that is where they just say, Quelfire are the best, we’re going to partner with them.

When we get to it, we’ll come up with some solutions between us. Okay, fine.

I like to think that we have solutions for most typical scenarios, but from a BSR perspective, what happens if they don’t?

They could end up building a project with a wall system that is non-compliant with the fire stopping, dampers or service penetrations.

Given the scrutiny on documentation and the golden thread of information, what role does early coordination of firestopping details play in robust and complete records?

It’s about knowing your building, and the best way of understanding it is to understand that there are lots of different stakeholders who have all got different interests in the building.

The point is to make all that information readily accessible in a digital form so that relevant stakeholders can access it.

From a warranty provider’s perspective, they need clear details about what was installed.

There are multiple stakeholders, each with different requirements, and the key is having that information readily accessible.

If the design is created in a digital format based on test evidence, with all documentation linked and properly referenced, and the installation follows that design, compliance can be demonstrated through photographic records and supporting evidence.

By the time you reach Gateway 3, you already have a complete digital package prepared.

It just needs to be shaped into whatever format is required for the relevant stakeholders.

The important point is that this package is digital, detailed and comprehensive, so all stakeholders can access the information they need for their specific purposes.

We’ve seen many early Gateway 2 applications get rejected due to incomplete information. How can teams get it right first time?

The key point is to be specific.

Don’t think that you can get away with doing general specifications and general clauses.

It’s all about collaboration, and if you have got design teams who are not willing to learn and to share and collaborate, then it will be a real uphill battle.

The most successful outcomes come from genuine collaboration, and that usually requires very clear leadership.

Many people approach this with a fear of the unknown.

Some acknowledge that, in principle, collaboration and more detailed design are the right things to do.

The real difference comes when someone takes a firm stand and says: no ifs, no buts, this is the level of information we are producing.

You, the architect, are responsible for this.

You, the engineer, are responsible for that.

When that doesn’t happen, the message becomes: if you don’t meet this standard, your future involvement is questionable.

Naturally, we get pushback, as everyone does.

But that is precisely why the Building Safety Act was needed, to push us into doing things we should arguably have been doing all along.

Then there is the issue of competency, a term we probably overuse.

It’s discussed so often that it risks losing its impact.

The SCEP model, skills, knowledge and experience, is obviously important, but the behaviours element is the most critical.

It reflects whether people and organisations genuinely want to do the right thing.

From what we see, the most successful projects and applications come from a strong behavioural commitment to doing the right thing.

This was originally published in the March 2026 Edition of International Fire & Safety Journal. To read your FREE copy, click here.

Leading the Firestopping Conversation: Quelfire Returns to London Build 2025

Quelfire is a UK manufacturer of firestopping solutions for service penetrations in buildings. With a testing programme, customer support, and over 600 tested details, the company provides information to help customers find compliant solutions for complex scenarios.

The company’s stated mission is to educate the construction industry, which is why Quelfire’s team offers free training sessions, including early engagement consultations, product overviews, and its CPD titled “Effective Passive Fire Protection for Service Penetrations in Buildings.”

Access to resources

Quelfire makes its resources, including product documentation and its range of tested details, available for download at any time on its website. The company also maintains a library of YouTube videos that can be accessed at any time.

Since the Grenfell tragedy, knowledge sharing has become a key focus across the sector to bridge gaps between stakeholders and support safer building design.

Exhibitions like London Build provide a platform for this exchange and offer opportunities for direct communication that day-to-day activities do not always provide.

Participation at London Build 2025

Team Orange will again be present at London Build 2025, where staff will be available to support visitors and answer questions.

As part of the ongoing “Because It’s Your Job to Know” campaign, this year’s stand will display Quelfire’s products before and after fire exposure to show how they behave under tested conditions. Product samples will be available for discussion, and members of the technical team will be on site to respond to detailed queries.

On the second day of the show, November 20 at 2 pm, Craig Wells, Quelfire’s Sales Director, will lead a panel discussion titled “Gateway 2 Submissions: What We Know Now”. He will be joined by other industry professionals to discuss current experience and insight.

Quelfire’s participation at London Build will focus on the role of collaboration and early engagement in construction projects, noting potential benefits such as reduced risks, lower costs, and minimised rework.

To learn more about early engagement, visitors can find Quelfire on stand N35 at Olympia London on November 19 and 20, 2025.

New firestopping tests could change how engineers design with cellular beams

Promat and FSi Promat develop cellular beam firestopping solution

Promat has reported the launch of a new firestopping system designed for use with cellular steel beams in the UK.

According to Promat, the tested solution has been developed in collaboration with its sister company FSi Promat and independently evaluated in laboratory settings.

The system allows building services to pass through openings in cellular beams while maintaining compartmentation performance of up to 120 minutes.

Promat explained that protecting structural steel is essential to maintaining the stability of a building during fire incidents, giving time for occupants to evacuate and for fire services to respond.

The company stated that the new solution helps meet the guidance of the Association for Specialist Fire Protection (ASFP) yellow book, which requires specific testing for cellular beams due to their different performance under fire compared with solid beams.

Fire testing and compliance

Promat reported that it worked with independent laboratories to develop a testing methodology that accounts for the unique properties of cellular beams.

The company said the solution was tested to BS EN 1363-1 integrity and insulation requirements.

It added that the combination of Promat and FSi Promat systems was shown to maintain compartmentation for up to 120 minutes under laboratory conditions.

According to the business, cellular beams lose structural integrity at lower temperatures than solid beams, requiring tailored firestopping strategies.

The organisation indicated that the tested method closes openings in beams with Stopseal Batt and Pyrocoustic sealant and uses VERMICULUX-S to box in steel sections.

Structural considerations in building projects

Josh Slack, Commercial Director at Promat, said: “Used frequently in construction, cellular beams use less steel than solid beams to span greater distances and allow services to pass through, which supports space efficient design and ease of application.

“However, this material difference in the steel needs to be accommodated when protecting steel structures from the threat of fire.

“Even where services are not passing through the openings, cellular beams will typically require a greater board thickness.

“Specifiers need to take this into account when planning special co-ordination. Promat can assist with this determining the thickness of board required for different cellular beams, ideally at an early stage in the project.”

Joint development with FSi Promat

According to Promat, the system was co-developed with FSi Promat to integrate firestopping within steelwork protection.

Craig Abbott, Technical Director at FSi Promat, said: “In testing a batt and mastic solution within the frames we have built in the usability that contractors want to see from cellular beams whilst maintaining a high level of passive fire protection.

“Accommodating service penetrations is part and parcel of building design, and the better equipped we are to provide a tested solution to support the various installations used, the easier specification becomes.

“It is great to be able to offer a joint approach to support integrated testing to provide a go-to solution for protecting cellular beams in the event of a fire.”

Guidance for specifiers and contractors

Promat explained that cellular beams often require more complex fire protection strategies than solid beams.

The organisation noted that the tested system gives designers and contractors a reference solution for projects where services must run through beams along compartment lines.

It reported that the tested solution helps address a gap in formal BS EN standards covering compartmentation in steelwork protection.

The company advised that early coordination is important to ensure board thickness and detailing meet performance expectations for different beam specifications.

Relevance for fire and safety professionals

The development is relevant for fire engineers and safety professionals responsible for building compliance and design review.

It provides a tested system option for projects using cellular beams where service penetrations cross compartment lines.

The testing adds reference data where current BS EN standards do not fully cover cellular steel beam firestopping.

This information may assist professionals in specification, inspection and compliance verification.

Promat and FSi Promat develop cellular beam firestopping solution: Summary

Promat has reported a new firestopping system for cellular steel beams in the UK.

The solution was developed with FSi Promat and tested in independent laboratories.

It maintains compartmentation for up to 120 minutes.

The system uses Stopseal Batt, Pyrocoustic sealant and VERMICULUX-S.

Testing was aligned with ASFP yellow book guidance and BS EN 1363-1.

Cellular beams lose integrity faster than solid beams under fire conditions.

The solution was developed due to the lack of a BS EN standard for compartmentation in cellular beams.

Josh Slack of Promat said cellular beams require special consideration in fire protection design.

Craig Abbott of FSi Promat said the solution combines usability with passive protection.

Promat reported that the tested solution offers contractors a method to protect beams while allowing services to pass through.

The companies said it supports building projects needing firestopping at compartment lines.

Promat noted that early specification helps determine board thickness for different beam types.

The testing was confirmed to maintain compartmentation for 120 minutes.

The development is aimed at assisting compliance in fire engineering projects.

It provides reference data for safety professionals working with cellular beam construction.

Nine Golden Rules: Quelfire highlights common firestopping pitfalls and how to prevent them

Quelfire outlines the Nine Golden Rules for Early Engagement, explaining how early coordination across trades can secure tested firestopping and prevent costly installation problems

“Firestopping needs to be considered earlier.” If you work in the construction industry, you’ve likely heard this before.

And although it’s not a new message, we do understand that it may feel unhelpful, especially when you’re already trying to stay ahead of legislation and best practices.

Sometimes, it may seem more like another vague instruction than actionable support.

But there’s a reason it continues to be discussed.

Often, firestopping is considered far too late, usually when key decisions, such as ceiling heights, have already been made.

And while the construction industry is beginning to change, the race against time to rectify installations that do not align with test evidence occurs far more than it should.

This can lead to additional costs and project delays, and may even result in pushbacks from the Building Safety Regulator (BSR) at Gateway 2.

Gateway 2 was introduced as part of the Building Safety Act (BSA) for higher-risk buildings.

It requires contractors to submit a detailed design along with all fire safety information to the BSR.

Only projects with designs that meet building regulations will be approved for construction.

In April 2024, Tim Galloway, the Deputy Director of the BSR, announced that approximately 75% of applications for higher-risk buildings were still being rejected due to ‘missing or flawed’ information.

His explanation? A lack of industry design expertise, especially regarding fire and structural safety.

This highlights the need for earlier firestopping engagement when designing people’s homes, workplaces, and leisure spaces.

In this article, we focus on the Best Practice Guide’s 9 Golden Rules, exploring the importance of early engagement in firestopping and providing a roadmap for construction projects.

What are the 9 golden rules?

Firstly, let’s take a look at what the term ‘early engagement in firestopping’ means.

It simply refers to collaborating with other key stakeholders at the design stage, ensuring that each service penetration has an appropriate tested solution detailed.

However, a firestop is only as good as its design, installation, the material it’s installed into, and the services that run through it.

Dryliners, electricians, mechanical contractors, and wall manufacturers all influence the firestop’s effectiveness.

This is why collaboration is essential to confirm that all parties are on the same page and that tested solutions are implemented.

The guide published by the ASFP, BESA, BSRIA, FIS, & GPDA titled “Firestopping of Service Penetrations: Best Practices in Design and Installation” contains nine Golden Rules.

Seven of these relate to the building’s design, clearly highlighting where the emphasis needs to be.

Ultimately, an accurate design makes a compliant installation much easier to achieve.

Golden Rule 1: Engage early with the manufacturer & installers

Manufacturers are typically engaged during RIBA Stages 4 and 5; however, this can create challenges because service routes are established much earlier in the design process.

In these circumstances, applying a tested detail can be almost impossible without rework.

We strongly believe manufacturers should be involved earlier at RIBA Stages 2 and 3: Concept Design and Spatial Coordination.

When coordinating the MEP design across the building, the MEP designer will need support from the manufacturer.

This collaboration ensures that the services and builder’s work openings comply with the manufacturer’s fire test evidence.

In our experience, waiting until RIBA Stage 4 often results in project rework and late changes to MEP designs.

Additionally, early collaboration with specialist installers is highly beneficial, as they are qualified to advise on the practicality of the installation.

They know what will work in practice and not just on paper.

Golden Rule 2: Review the fire strategy documents in conjunction with M&E specs

The building’s fire strategy document should outline the preventative measures in place for a fire emergency and focus on the appropriate responses.

It should also include the location of compartment lines, required fire ratings, and escape routes, for instance.

This document is an emergency response plan, so all information must be accurate for design decisions and future fire safety management.

Golden Rules 3 & 4: Identify all service types and insulation – repeat for penetration seals & establish spacing requirements

In this industry, specific information is invaluable.

When it comes to firestopping, there are many required variables, from different types of walls and floors to services and fire ratings.

Only by having specific information about these variables can we provide the most appropriate firestopping solution for your application.

For example, slight adjustments to spacing or insulation material can change the choice of tested details; therefore, accurate information is non-negotiable when working to achieve building compliance.

Having this information in the early stages of a project helps solve any challenges that may arise.

It’s simply easier to change the design when it’s a draft on paper than when services are already installed.

Golden Rules 5 & 6: Select third-party certified & tested products from one manufacturer

A building must be designed and constructed around tested details.

This is the only way to guarantee the building will respond as intended in the event of a fire.

Therefore, third-party certified and tested products are necessary.

Third-party verification essentially removes manufacturer bias and thoroughly vets the products, giving peace of mind to those using and installing them.

A manufacturer can say their products will perform as intended, but how can anyone know for certain without this vital evidence?

Third-party certification and testing provide that level of transparency; it’s the only way to protect people and property.

Additionally, Golden Rule 6 highlights that only one manufacturer’s products should be used throughout the project, unless tested otherwise.

A manufacturer’s products are usually tested as a complete system.

Introducing products from another manufacturer can be risky, as their performance together in a fire is untested and, therefore, unpredictable.

Golden Rule 7: Request certification from manufacturers

Manufacturers should have all certification readily available.

A copy of this certification is a great way to prove that the products used on the project have been independently tested and verified to perform as indicated.

Golden Rule 7 also states that a qualified individual must review the certification to confirm the products are suitable for the specific application.

Further reassurance.

Golden Rule 8: Use an installer that is third-party accredited

Although it is not legally required for penetration seal products to be installed by third-party, accredited installers, this method helps ensure that installations are carried out by qualified and competent parties.

Through gained certification, it provides confidence that the company has been verified, is frequently audited, and qualified to carry out firestopping works in line with building regulations.

Golden Rule 9: Implement a structured inspection plan as work proceeds

When construction begins, it’s about sticking to the agreed plan.

A structured inspection plan makes sure that key project objectives are achieved to the correct standard.

This approach will contribute to the Golden Thread of Information – a digital record of the building’s lifecycle, from design and construction to ongoing maintenance.

One way to achieve this is through photographic evidence.

This provides visual documentation, showing that the construction is in line with the design, while also efficiently recording any changes made.

This approach places responsibility on those constructing the building to present evidence for their key decisions and meet building regulations.

It’s also a great way for installers to validate their work; there’s no need for concern if the design has been followed, as all the correct steps have been taken.

With tighter regulations and a need for transparency across construction projects, firestopping must be prioritised.

But this relies on the collaboration of the right people at the right time.

When done correctly, it can reduce costly rework and delays, guaranteeing the building will perform as intended.

It achieves the ultimate objective of keeping people safe.

It saves lives.

The Best Practice Guide is one of many useful documents that can support you on your firestopping journey – be sure to utilise it and reach out if you need further support!

This was originally published in the June 2025 Edition of International Fire & Safety Journal. To read your FREE copy, click here

Global firestopping sealants market forecast to grow 8.3% annually through 2030

Market projected to expand due to urbanisation and infrastructure growth

The global firestopping sealants market is expected to reach $745.4 million by 2030, growing at a compound annual growth rate (CAGR) of 8.3% from 2025 to 2030, according to Grand View Research.

The report attributes this growth to rapid urbanisation and large-scale infrastructure developments, particularly in emerging economies.

The demand for firestop solutions is increasing in both commercial and residential construction as stricter building codes and fire safety regulations take effect.

Firestop sealants are used to prevent fire and smoke from spreading through openings in fire-rated walls and floors.

Their adoption is being driven by new construction projects and renovations where compliance with fire safety standards is required.

Intumescent and silicone sealants dominate market share

The intumescent segment accounted for 69.8% of revenue in 2024, according to Grand View Research.

These sealants expand under high temperatures, sealing gaps and helping to contain fire and smoke.

Silicone-based firestopping sealants also held a significant market share, with a 61.1% revenue contribution in 2024.

Their flexibility and resistance to extreme temperatures make them a preferred option in commercial and residential construction.

The report notes that demand for sustainable construction materials is further influencing the market, with increasing adoption of firestop sealants that meet environmental and low-emission standards.

Commercial construction leads firestopping sealant demand

The commercial sector led the market in 2024, accounting for the largest revenue share.

The use of firestop sealants in office buildings, shopping centres, and educational institutions is driven by strict fire safety requirements.

Growth in sustainable building practices is also contributing to higher demand for firestop solutions in commercial projects.

Renovations of older buildings to meet updated safety standards are another key factor supporting market expansion.

North America remains the largest regional market

North America accounted for 42.0% of global revenue in 2024, according to Grand View Research.

The US leads the regional market due to a well-established construction sector and stringent fire safety regulations across residential, commercial, and industrial buildings.

Major infrastructure projects and increasing awareness of fire prevention measures are expected to sustain demand for firestopping sealants in the region.

Global firestopping sealants market forecast to grow 8.3% annually through 2030: Summary

The global firestopping sealants market is projected to reach $745.4 million by 2030, with a CAGR of 8.3% from 2025 to 2030.

Grand View Research attributes this growth to urbanisation, infrastructure expansion, and stricter fire safety regulations.

Intumescent firestop sealants held 69.8% of the market share in 2024, while silicone sealants accounted for 61.1% of revenue.

The commercial sector was the largest market segment, with strong demand in office buildings, shopping centres, and educational facilities.

North America led the global market with a 42.0% revenue share, driven by regulatory requirements and investment in fire safety solutions.

Key industry players include 3M Company, Hilti Group, Sika AG, BASF SE, and RPM International Inc.

In January 2024, Hilti Group launched a new range of firestop sealants with reduced VOC emissions in response to sustainability trends.

Standardising Processes in Firestopping with Quelfire

Alec Purdie, Technical Manager at Quelfire, explores the complexities of service penetrations and the advantages of engaging early in firestopping for construction projects

As a manufacturer and supplier of tested firestopping solutions, specialising in service penetrations, the primary mission of Quelfire is to protect people and property by supporting stakeholders on their firestopping journey—from design to installation.

One of our aims is to educate the industry on the importance of early engagement in firestopping – an approach that helps ensure safety and compliance from the outset,  avoiding costly and time-consuming remedial work later on.

Early engagement in fire protection

Engaging as early as the design stage is crucial due to the complexities of service penetrations.

Each building has unique requirements, and not understanding these ahead of time can lead to non-compliant installations, remedial work, and increased costs.

Complexities of service penetrations

As mentioned, service penetrations are complex.

For example, there is no standard test for service penetrations through plasterboard ceilings, and new materials like Cross Laminated Timber (CLT) lack extensive test evidence.

Additionally, the diversity in service penetration types, such as different plastic, metal, and insulation types, further complicates the process.

Fire ratings are often misunderstood as they involve preventing fire spread  and heat transfer.

Misunderstandings and late engagement can lead to costly non-compliances.

Quelfire has tested many applications, but the ever-evolving industry means that new materials and methods continuously emerge, requiring regular testing to ensure safety and compliance.

The importance of a standardised process

A standardised process for passive fire protection involves specific steps and measures that should align with the building’s design schedule.

This ensures that fire protection measures are at the forefront of every decision.

Early engagement allows the relevant parties to outline the building’s fire strategy and identify all structural components.

It also ensures the architect’s preferred construction type is viable, understanding structural dynamics such as floor and beam deflection and load-bearing elements, and selecting service types early on.

In order to select the most relevant tested solutions and achieve compliance, detailed information sharing with manufacturers is essential.

Furthermore, early engagement meetings, involving all stakeholders, ensure a collaborative approach.

These workshops bring together the principal designer, wall manufacturers, MEP representatives, and firestopping manufacturers to discuss and coordinate the various aspects of the project.

Evolution

The journey towards a standardised process has seen significant progress in recent years.

Quelfire’s involvement in various project stages has provided insights into recurring bottlenecks, often due to inadequate coordination or late planning.

Recently, there has been a positive shift with earlier engagement of fire protection experts, driven by changes in industry mindsets and legislations like the Building Safety Act.

This shift has led to a more proactive approach in addressing fire safety concerns, improving overall project outcomes.

Leading contractors who have embraced standardised processes have seen notable benefits.

Time efficiency is one of the primary advantages.

A thorough design will see a project progress smoothly, avoiding delays and the need for rework.

Cost-effectiveness is another benefit, as a well-defined design allows for transparent bidding and minimises unforeseen costs, keeping projects within budget.

Finally, a compliant design also ensures safety products perform as expected, protecting occupants and providing assurance to stakeholders.

Challenges in implementing standardised processes

Implementing standardised processes faces several challenges.

One of the primary challenges, as highlighted by Dame Judith Hackett, is the need for a significant cultural shift.

The construction industry has long-standing practices, and changing these requires a significant cultural shift.

Even if a professional isn’t directly using a product like Quelfire’s, their actions can have an effect.

For instance, deviations from the specified plan by a plumber can affect subsequent trades and lead to non-compliance.

 Recognising and understanding the broader implications of individual decisions is essential.

Additionally, ensuring decisions are made by knowledgeable and competent individuals is another challenge.

Misplaced beliefs in expertise or qualifications can lead to inappropriate product choices.

Our mission and focus on standardisation in passive fire protection is because we believe in the importance of early engagement, comprehensive planning, and collaboration in the construction industry.

By addressing the complexities of service penetrations and advocating for a standardised process, Quelfire aims to improve project outcomes, enhance safety, and ensure compliance with fire protection standards.

Our approach is designed to safeguard people and property whilst streamlining construction processes, making them more efficient and cost-effective.

As the industry progresses, the adoption of standardised processes will become critical to maintain high standards of fire safety and compliance.

This article was originally published in the July 2024 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.

FSi Promat releases white paper on accommodating dynamic movement in fire stopping

Importance of dynamic movement in fire stopping

FSi Promat has launched a white paper highlighting the impact dynamic movement can have on the effectiveness of penetration seals and ways to ensure passive fire protection remains compliant for the lifetime of a building, as reported by FSi Promat.

Dynamic movement in buildings can cause breaches, tears, and cracks in construction materials, including fire stopping used to contain the spread of flames, smoke, heat, and toxic gases.

Despite the serious potential impact on building safety, accommodating dynamic movement in fire stopping plans is often overlooked.

Existing standards and the need for flexibility

Approved Document B (fire safety) mandates the need for an “appropriate fire seal” that will last for the building’s lifetime.

However, no formal testing mechanism under the EN1366-3 standard or European Technical Assessment (ETA) exists specifically for movement within penetration seals, leading to this element often falling out of the scope of building design.

The new white paper, ‘Managing Movement: Accommodating dynamic movement in fire stopping for penetration seals,’ examines the impact of movement on fire stopping, existing legislation, guidance on the issue, and FSi Promat’s engineered solution, along with the evaluation supporting it.

Insights from FSi Promat

Craig Abbott, Technical Director at FSi Promat, part of the Etex group, explained: “Service penetrations are part and parcel of construction and must be accommodated within passive fire protection utilising appropriate fire stopping systems.

“However, where movement is present in a building, it is essential that sufficient flexibility is built into this system to mitigate the effects of dynamic movement on the performance of the penetration seal.”

Abbott further emphasised the importance of early engagement with manufacturers to address issues such as movement effectively and ensure lifetime compliance.a

He stated: “The white paper details the work we have undertaken to successfully demonstrate how movement of +/- 25 per cent can be accommodated with the right fire stopping solution.”

Download the white paper

For more information about the impact of dynamic movement on fire stopping in penetration seals and to find a solution to maintain compliance, download the white paper here.

Residential and commercial fire safety focus drives 12.2% growth in fire-stopping materials market

A surge in construction drives demand for fire safety materials

Future Market Insights, Inc. (FMI) has forecasted a significant growth trajectory for the fire-stopping materials market, attributed to a robust expansion in the construction sector, the implementation of strict safety regulations, and the materials’ application across various industries.

According to a recent FMI report, the market, valued at approximately US$ 2.1 billion in 2024, is expected to witness a compound annual growth rate (CAGR) of 12.2%, reaching an estimated US$ 6.5 billion by 2034.

The construction industry’s resurgence, particularly post-pandemic, has catalysed the demand for effective fire stopping solutions.

These materials, including sealants, mortars, and coatings, are increasingly recognized as essential for complying with rigorous safety standards in both new constructions and renovation projects.

Diverse applications across industries bolster market growth

Fire stopping materials are not limited to the construction and infrastructure sectors.

Their adaptability renders them suitable for a wide range of sectors such as manufacturing, oil and gas, aerospace, electrical, and telecommunications.

The demand in these sectors is primarily due to the materials’ efficacy in safeguarding crucial assets and equipment from fire hazards.

The adoption of these materials is also gaining momentum for their critical role in enhancing the safety of high-rise structures.

Regulatory authorities and building codes are instrumental in advocating for the use of fire-stopping materials in various public and private buildings, including educational institutions, hospitals, and theatres.

Consequently, countries like China, the United States, Japan, and the United Kingdom are leading the global demand for these safety materials.

Nikhil Kaitwade, Associate Vice President at Future Market Insights, Inc., emphasized the importance of collaborative efforts in integrating these materials into construction projects: “Companies must often collaborate with construction companies, architects, regulatory bodies, and other stakeholders to ensure that fire stopping materials are integrated seamlessly into building designs and projects.”

Market insights reveal leading segments and regional growth

The report highlights the sealants segment as the dominant force in the global fire stopping material market.

With respect to applications, the electrical sector leads, showcasing a CAGR of 11.80% through to 2034.

The market in the United States is projected to expand at a CAGR of 12.50%, while South Korea’s market is anticipated to grow at an impressive 14.20% CAGR.

Japan and China are also expected to witness significant growth rates of 13.80% and 12.80% CAGR, respectively, with the United Kingdom’s market growing at a CAGR of 13.20% through 2034.

IFSJ Comment

The fire-stopping materials market is poised for substantial growth, driven by the critical need for enhanced safety measures in both residential and commercial buildings.

The demand is bolstered by the construction industry’s recovery, stringent regulatory frameworks, and the materials’ broad applicability across multiple sectors.

As the market continues to evolve, the focus on safety, innovation, and collaboration will remain paramount in protecting lives and properties from fire hazards.

Amantra FM expands firestop solution into construction industry with AL MANQAB acquisition

Amantra FM, a Dubai-based niche facilities management company, has announced its acquisition of AL MANQAB Technical Services LLC.

This move marks Amantra’s entry into the construction sector, emphasising the importance of integrating firestop solutions in the early design stages to prevent future fire hazards.

Integration of firestop solutions in construction

AL MANQAB, established in 2018, has developed a comprehensive portfolio in firestop solutions, including safety programmes, fire safety audits, hazard identification, and risk assessment.

Their expertise spans multiple areas such as MEP penetrations, electrical risers, and floor/wall openings, providing vital fire prevention and mitigation solutions in construction.

This broad spectrum of solutions, along with skilled installation technicians, forms the core of AL MANQAB’s offering and now extends to Amantra’s capabilities in the construction industry.

Comments from Amantra FM’s leadership

Sangeetha B., CEO of Amantra FM, expressed the strategic alignment of this acquisition: “AL MANQAB’s tested-and-proven competencies in firestop solutions will synergise perfectly with Amantra’s existing MEP capabilities to offer enhanced value to our customers.

“The construction industry can be the custodian of fire safety in future buildings by incorporating sophisticated solutions in the design stages.

“The resulting preventive rather than reactive approach to fire safety has profound implications for liveability in the urban context.

Amantra FM is proud to champion this righteous cause in GCC.”

Enhancing fire safety and awareness

AL MANQAB has established a reputation for improving fire safety and awareness in organisations through employee engagement programmes.

These programmes focus on accountability measures and administrative controls to align with global fire safety standards and protocols.

Strategic growth and social impact

Naveed Yakub, Area Operations Supervisor at Amantra, commented on the strategic benefits of the acquisition: “AL MANQAB’s competencies, coupled with Amantra’s growing ecosystem and an impact-driven approach to facility operations and management, will help institutionalise fire resistance in buildings across GCC.

AL MANQAB adds a new dimension of MEP capability to the comprehensive suite of value-centric services we are building under the umbrella of Amantra.”

Amantra has been distinguishing itself in the facility management industry with initiatives focused on social impact.

The company’s recent partnership with US-headquartered AtmosAir, aimed at enhancing indoor air quality (IAQ), is a testament to its commitment to environmental sustainability.

Neethu Padmanabhan from Contracts and Customer Experience at Amantra FM, reflected on the acquisition’s broader impact: “The acquisition of AL MANQAB, closely following a major partnership with AtmosAir, adds more impetus to Amantra’s aspirations of driving social, economic, and environmental sustainability in FM operations.

“We are building an ecosystem around customer-centricity, partnering with and acquiring companies we believe can add measurable value to life in urban facilities without compromising on the liveability of future generations.”

IFSJ Comment

The acquisition of AL MANQAB Technical Services LLC by Amantra FM signifies a strategic shift in the facilities management industry towards a more integrated approach in fire safety and prevention.

By embedding firestop solutions at the design stage of construction projects, Amantra is setting a precedent for future building safety standards.

As urbanisation continues to grow, such integrated solutions in fire safety will become increasingly important in ensuring the wellbeing and safety of urban dwellers.

The initiative aligns with global trends towards sustainable and safe urban development, highlighting the evolving role of facility management in shaping liveable cities.