Honeywell launches gas sensor for fixed and portable detectors

by Featured NewsFire DetectionGas DetectionProducts

Gas sensor launch for industrial detection

Honeywell has introduced a new gas sensor that uses optical non-dispersive infrared technology to detect flammable gases in industrial settings.

The NDIR Hydrocarbon Gas Sensor is designed to detect gases such as methane, propane and butane in sectors including mining, oil and gas, petrochemical and plastics manufacturing.

The company said the 4-Series NDIR Hydrocarbon Gas Sensor is designed to integrate into fixed gas detectors and portable units carried by workers in the field, deep underground or within a processing facility.

Honeywell stated that the sensor is intended for use in detectors that alert workers to potential exposure to hazardous gases.

Gas sensor design details for harsh settings

According to Honeywell, the sensor is designed for harsh conditions including dust in mines, methane leaks and extreme indoor versus outdoor temperature fluctuations.

The company said it includes an integrated condensation reduction system to clear excess moisture and maintain performance in humid environments and confined spaces such as refineries.

Honeywell also stated that the sensor has high poisoning resistance, which it said limits the risk of sensor failure and reduces instances of false positives.

The company said the infrared technology allows the sensor to consume less power than traditional flammable gas sensors, extending operational lifespan and prolonging a portable gas detector’s battery.

Gas Sensor for Highly Flammable Refrigerant (R290) Ensures Safe and AccurateRefrigerant Leak Detection in HVAC Systems

by Gas DetectionProducts

Environmental regulations are driving the European HVAC industry to switch from synthetic to natural refrigerants, such as R290. To ensure safe operation with this highly flammable refrigerant, Senseair, a Swedish subsidiary of Asahi Kasei Microdevices (AKM), has developed “Sunlight R290,” a gas
sensor featuring high measurement accuracy and operating range while minimizing heat generation, packaging space, and power consumption. High-volume shipments of Sunlight R290 are scheduled to begin in September 2024.

Existing and upcoming regulations in regard to PFAS (per- and polyfluoroalkyl substances, also called
“forever chemicals”) and F-gases (fluorinated greenhouse gases) are severely restricting the use of
conventional synthetic refrigerants in air conditioning, heat pumps, and other HVAC systems. The
natural refrigerant R290 is propane gas, which is considered to be a more sustainable alternative to
conventional solutions. However, due to its high flammability, reliable and highly accurate leakage
detection measures are required to ensure safe operation.

Senseair’s newly developed gas sensor Sunlight R290 employs the latest NDIR (non-dispersive
infrared) technology, utilizing LED light sources and photodiode sensors. Due to its minimal heat
generation, the sensor can be safely operated with R290. Additionally, due to the characteristics of the
NDIR method, the detection is less affected by vibrations or interfering gases, enabling robust and
reliable measurements that meet the stringent leak detection requirements of the IEC 60335-2-40
safety standard for electric heat pumps, sanitary hot water heat pumps, and air conditioners.

With a measurement range of 0-100% LFL (lower flammable limit) – the concentration of a combustible
material in air below which ignition will not occur – the sensor features a high measurement accuracy
of +/- 2.5% LFL.

Low power consumption and superior service life
With an operating temperature range of -40°C to 70°C, and a relative humidity (RH) range from 0 to
95%, Sunlight R290 can stably operate in challenging environments and covers a broad range of
applications, including air conditioning units, heat pumps, dehumidifiers, and control panel coolers.
Operated under normal environmental conditions, a service life of over 15 years can be expected. In
addition, the sensor features an automatic baseline correction (ABC) algorithm, enabling maintenance
free use over extended periods. All of this is achieved within a small packaging size of 34 mm × 21 mm
× 12 mm and a power consumption of 94 μA.

Sunlight R290 is also available in a standalone refrigerant detection system, the RDS R290, which
allows for leak detection without the need for integration into equipment.

To learn more, visit https://www.asahi-kasei.com/sustainability/