New Nightstick headlamp adds global safety certifications for hazardous work

by Featured NewsLighting

Nightstick headlamp launch details

Nightstick has announced the XPR-5552G, a USB-C rechargeable headlamp certified ATEX Zone 0 and Class I Division 1 Intrinsically Safe for hazardous work environments.

The company said the launch builds on the low-profile USB-4510 headlamp and adds global safety certifications in the same compact format.

The XPR-5552G includes tri-colour floodlight output with white, red and green modes.

Its right-hand switch controls high and low white settings and can also be held for a flashing white signal.

The left-hand switch changes between red and green output.

Nightstick said the red setting is intended to preserve night vision during low-light tasks and the green setting is intended to improve contrast and detail.

Nightstick specifications and mounting options

Nightstick stated that the headlamp runs at 200 lumens for up to eight hours on high and at 60 lumens for 40 hours on low.

The unit is made from PC/ABS polymer and carries an IP-67 rating for waterproof and dustproof protection.

It also includes a Battery Safe Mode designed to prevent accidental activation during storage or travel.

A translucent switch cover shows a red-to-green charge indicator.

Users can charge the built-in lithium-ion battery with the supplied USB-C cable or another standard USB-C connection.

The headlamp also includes a 3M dual-lock adhesive pad for mounting to most flat-surface hard hats, including HDPE helmets or other gear without a band.

Nightstick launches three USB-C rechargeable penlights for professional inspection work

by Featured NewsLightingProducts

Nightstick adds three rechargeable penlights

Nightstick has introduced three USB-C rechargeable penlights – the USB-210, USB-200 and USB-205ZF – for professionals who need compact lighting for inspection and routine work.

Nightstick said the new models are designed for demanding environments and include USB-C charging, rugged construction and IP-54 resistance to water and dust.

The USB-210 produces 500 lumens on high for 1.5 hours and 130 lumens on low for 4 hours.

Its aluminium body measures 5.75 inches and is intended for use in tight spaces or shirt pockets.

The USB-200 is the smallest model in the range at just over 4 inches long.

It produces 300 lumens on high for 1.5 hours and 60 lumens on low for 4 hours.

Nightstick details beam options and included features

The USB-205ZF Zoom Focus model adds an adjustable beam that shifts from a wide flood to a tight spotlight for close work or longer-range inspection.

It runs at 200 lumens on high for 3 hours and 30 lumens on low for 9 hours.

Each penlight includes a sliding sleeve over the USB-C port and a USB-C charging cable.

The range also includes a pocket clip for attaching the light to a uniform, clipboard or cap.

All three models include momentary and constant-on modes and are described as built for everyday job use.

Nightstick said the penlights are intended for industrial workers, utility crews, law enforcement personnel and other users who need compact illumination.

Nightstick launches compact FORGE II helmet light

by LightingProducts

Nightstick launches a slimmer helmet light

Nightstick has announced the FORGE II, a compact fire helmet light released from Wylie, Texas, with a stated output of 350 lumens and 7,360 candela.

The company said the new model is its smallest fire helmet light so far and is based on the original FORGE.

The light measures 2.36 inches in length and weighs 3.4 ounces.

Nightstick said the unit is designed to reduce bulk when mounted above or below a helmet brim.

It is also described as providing visibility through smoke and steam at distances of up to 172 metres.

The company said the FORGE II is designed to fit MSA Cairns 1010/1044 helmets and other traditional fire helmets.

It is also intended to mount to full-brim hard hats used in wildland firefighting.

Nightstick sets out output and durability details

Jonathan Gordon, Nightstick’s Marketing Manager for Fire & Industrial, said: “Feedback from first responders showed the need for a compact, high-intensity helmet light.

“FORGE II delivers powerful candela and reliable performance in a smaller footprint.”

A rear-facing green Follow Me LED is included for crew tracking in low-visibility conditions.

The tail switch is designed for gloved use and changes between high and low brightness modes.

A side-to-side swivel allows users to aim the beam without adjusting other gear.

Nightstick said the housing is made from aircraft-grade aluminium with a hard-anodised finish and that the light is rated IP67 for waterproof and dustproof protection.

The unit is also described as drop-tested from 2 metres, compliant with NFPA 1971-8.6 (2018) helmet lighting standards and supplied with a CR123 battery.

Nightstick said the FORGE II is backed by a limited lifetime warranty.

New Nightstick scene light delivers 12,500 lumens in portable format

by Featured NewsLightingProducts

Nightstick launches new portable scene light

Nightstick has launched the NSR-1518, a rechargeable portable LED scene light with a maximum output of 12,500 lumens.

Nightstick announced the product as a new addition to its lighting range, describing it as the most powerful scene light in its lineup.

The light has a 6,250-lumen low mode and is designed for jobs where rapid scene lighting is needed.

A 360-degree rotating handle allows it to be carried or hooked over doors, ladders and tree limbs.

The light head oscillates forward and back so crews can direct the beam where needed.

Nightstick said the unit weighs 8.5 pounds and is compact enough for one-handed deployment.

Design, runtime and compliance details

The NSR-1518 uses a cast aluminium body with a fin design intended to manage heat in demanding work environments.

A rare earth magnetic base provides 40 pounds of pull force for attachment to metal surfaces without clamps or stands.

Sealed push-button controls are intended to support use while wearing gloves.

The light can be charged using AC power and has a five-hour runtime on high.

An integrated battery life indicator shows remaining runtime during use.

Jonathan Gordon, Marketing Manager for Industrial and Fire at Nightstick, said: “Crews told us they needed high performance they could deploy with one hand and without a truck.”

“The NSR-1518 delivers full-scene lighting in seconds without bulky towers or complex setup.”

Nightstick said the NSR-1518 is backed by a one-year limited warranty and meets the requirements of NFPA-1971-8.6 (2018).

Power you can trust: The science behind Nightstick’s intrinsically safe lighting

by Breaking NewsFirefighting EquipmentLighting

Nightstick’s Jonathan Gordon details the science behind intrinsically safe lighting and its importance beyond compliance

It’s no secret a firefighter’s job is often defined by extremes—extreme conditions, extreme danger and an extreme reliance on tools that must deliver in the harshest conditions.

In hazardous environments, where flammable gases, vapors, or combustible dust linger in the air, every decision and every piece of equipment carries weight.

A single misstep puts the whole team at risk.

Among the many tools relied upon by firefighters, lighting is one of the most critical.

In darkness, dense smoke and tight spaces, proper illumination doesn’t just increase visibility; it protects others and facilitates the right moves.

Yet not all lighting solutions are equal, especially when dealing with explosive atmospheres.

While the testing and data speaks volumes, intrinsically safe lighting (IS lighting) is designed to do far more than comply with safety certifications.

It gives firefighters the power to perform confidently and reliably in their most demanding moments.

By preventing ignition risks while offering the same Nightstick durability and advanced functionality, Nightstick’s intrinsically safe line become the vital ally in tipping the scales to a successful call.

The danger of the wrong light

Picture this: A team of firefighters is deployed to a chemical plant after a small explosion in a storage unit has caused a toxic gas leak.

The team is armed with standard portable lighting equipment; though rugged, the lights are not intrinsically safe.

As they enter the site, one of the lights malfunctions, producing a faint spark that ignites the vapor-filled air.

The resulting secondary explosion injures two firefighters and cuts off escape routes for the rest of the team.

Emergency evacuations are initiated, delaying containment efforts and escalating the severity of the incident.

Lives are endangered, costly damages follow and trust in critical tools is eroded.

Now imagine the same scenario with intrinsically safe lighting.

The team moves confidently through the hazardous zone, knowing their tools are engineered to prevent sparks, overheating, or energy discharge capable of ignition.

This confidence allows them to focus fully on the mission, rescuing personnel, assessing damage and mitigating further risks.

The difference underscores why IS lighting is not just a preference but a necessity in high-risk environments.

Breaking down the science of intrinsic safety

Firefighters know the dangers of explosive atmospheres, but what makes IS lighting different is the engineering behind it.

These lights are specifically designed to eliminate ignition risks, regardless of the hazardous conditions they encounter.

At its core, intrinsically safe lighting employs three primary safety mechanisms to prevent combustion:

Energy limitation: The electrical circuits in IS lighting restrict energy output, so it always remains below levels required to ignite flammable substances.

Even in rare cases of short circuits, any sparks generated are too weak to cause ignition.

Thermal management: Every component in an intrinsically safe light minimizes heat.

Materials and internal designs ensure that even after prolonged use, the surface temperature remains below combustion thresholds.

Explosion-resistant enclosures: If an internal electrical fault occurs, IS lighting enclosures are built to contain any resulting spark or pressure.

These enclosures are rigorously tested to withstand internal energy surges without allowing external hazards to ignite.

This trifecta of safety mechanisms makes intrinsically safe lighting the gold standard for operating in hazardous zones.

It doesn’t merely meet standards; it redefines reliable illumination in the most dangerous conditions imaginable.

Preventing catastrophic incidents

While intrinsically safe lighting carries the same coveted Nightstick toughness and brightness, its unique advantage lies in safety—specifically, the prevention of ignition in volatile environments.

Here’s how this translates into real-the world.

In environments where flammable gases, vapors, or dust are present, a single spark can trigger a catastrophic explosion.

Intrinsically safe lighting eliminates this risk by ensuring that neither electrical nor thermal energy can ignite hazardous materials.

This advanced engineering reduces the likelihood of ignition by over 90%, according to compliance benchmarks, directly safeguarding firefighter lives and operational integrity in hazardous conditions.

Having the awareness portable lighting is intrinsically safe allows firefighters to work more efficiently in hazardous zones.

With zero hesitation, they can focus entirely on their tasks, whether it’s locating victims, assessing damage, or containing hazards.

The mental clarity and confidence this provides can’t be overstated in high-stress scenarios.

When using intrinsically safe lights, teams can operate cohesively in environments with a variety of hazard levels.

The light’s mechanisms to dissipate heat and prevent ignition provide consistency across all team members, making sure no weak link compromises the group’s safety.

This is especially vital in multi-unit operations, such as HAZMAT responses or industrial fires.

From chemical plants to grain silos, Intrinsically Safe lighting is versatile enough to be deployed in virtually any hazardous setting.

With certifications for Class I, II, and III Division 1 & 2 environments, ATEX Zone 0, and temperature codes like T4, it’s a fortified tool across a wide range of firefighting and rescue operations.

Beyond brightness

Intrinsically safe lighting delivers more than just compliant illumination—it provides unmatched confidence and reliability when under pressure.

These lights meet the highest safety standards, prevent ignition risks, and perform consistently, proving themselves indispensable in high-stress firefighting scenarios.

With Nightstick, firefighters are equipped to tackle any challenge, knowing their tools are designed to thrive under the toughest conditions.

This article was originally published in the February 2025 issue of International Fire & Safety Journal – to read your FREE digital copy, click here.

Rugged resilience: The materials that keep Nightstick lights mission-ready

by Breaking NewsIFSJ ExclusivesLighting

Jonathan Gordon, Fire and Industrial Marketing Manager at Nightstick, shares how advanced materials and rigorous testing make tools durable enough to endure extreme conditions

When you’re throwing tomahawk steaks on the Griswold cast iron at midnight in the Alps, almost any light will do: spread some light, season generously, bit of oil, sizzle, spoon some hot butter and let it rest.

But when gearing up for a water rescue or a hazardous structure fire, those lights stay at home.

It begs the question: what separates a flashlight built for survival from one that’s just popular or convenient? Is it really engineered for performance, or is it mostly riding on hype?

You can’t afford cheap lights

Studies show that equipment failure accounts for a significant percentage of mission inefficiencies and safety risks.

Whether it’s a light failing to function in extreme temperatures or a casing cracking under impact, the setbacks can range from delays in victim recovery to putting the rescuers in danger themselves.

Dependable lighting must withstand the extreme conditions pros face daily: high temperatures in burning structures, submersion during flood rescues and exposure to hazardous chemicals in industrial accidents to name a few.

This is where certifications like ATEX, IECEx and UL become critical.

These globally recognized standards ensure that lighting tools are rigorously designed and tested to prevent ignition risks in explosive environments.

By adhering to strict criteria for energy limitation, thermal management and enclosure integrity, these certifications provide assurance the equipment won’t introduce new hazards, even in the most volatile conditions.

It’s in these same conditions where the rugged stand tall from the gimmicky.

The science in the components becomes essential here.

Advanced materials like glass-filled nylon and polycarbonate-acrylonitrile butadiene syrene, commonly called PC-ABS, are carefully crafted to show out in harsh conditions.

These designs leave zero doubt Nightstick gear doesn’t just survive; it performs in the rough when lives depend on it.

As we push beyond the smoke, we’ll examine how these materials exhibit intentional engineering and create solutions capable of meeting the extreme demands of firefighting and rescue operations.

Understanding the environmental challenges

Whether it’s the searing heat of a fully involved structure fire or the unpredictable hazards of a flood rescue, lighting equipment must withstand the most brutal conditions.

In fires where temperatures typically go above 260°C, tools like flashlights regularly face intense radiant and ambient heat.

Without robust materials, a flashlight warps, internal components may fail and battery performance will degrade rapidly.

Glass-filled nylon, a composite material reinforced with embedded glass fibers, offers exceptional strength, rigidity and heat resistance.

Its tensile strength is notably as strong as aluminum, yet it’s much lighter and corrosion-resistant.

An official beast in the heat, this substance becomes suitable in high-temperature environments.

The glass-filled nylon holds its shape, shields critical components and makes sure the light remains operational when every second matters.

PC-ABS is a high-performance thermoplastic blend known for its toughness and impact resistance.

Firefighters and rescue teams don’t handle equipment gently.

Not because they don’t care, but because the focus is on the mission, often times demanding speed and agility.

Lights are dropped, struck by falling debris and dragged through confined spaces.

A weak casing or poorly designed housing can mean catastrophic failure or a short life when it’s needed most.

For example, urban search-and-rescue teams often operate in unstable structures where equipment might take repeated impacts.

Materials like PC-ABS shine here, offering superior impact strength and the ability to absorb shocks without cracking or deforming.

Flood rescues, chemical spills and industrial accidents expose lights to underwater conditions, corrosive substances and fine particles.

Lighting must maintain optimal performance, whether submerged in murky floodwaters or coated with chemical residue.

A flashlight with poor sealing or insufficient chemical resistance might short-circuit, leaving its user in the dark.

Nightstick considers these risks by using silicone gaskets compressed with bezels or flanges to a precise ratio, providing airtight and watertight protection.

This design allows the flashlight’s head enclosure to maintain a secure seal, preventing water, dust and chemicals from getting to its components.

Many safety-certified lights claim to be tough as nails, but when the metal meets the meat, they’re just water resistant, not even waterproof.

Let’s face it.

It’s 2025 – your light’s ability to survive a splash should be the bare minimum.

Nightstick incorporates sealed housings and materials specifically resistant to contaminants, so products last and performance remains uncompromised.

From thick tar and gasoline to corrosive chemicals like ammonia, Nightstick lights handle direct contact with messes effortlessly.

In wildland firefighting or mountain rescues, equipment can face sudden changes in altitude, pressure and humidity.

These shifts can make weaker materials crack, fog up, or break down.

Firefighters flying by helicopter to combat wildfires often deal with rapid environmental changes and their tools need to keep up.

Glass-filled nylon roars its head in these conditions since its embedded glass fibers reduce warping, prevent swelling from moisture despite temperature and pressure changes.

You’ve got enough concerns already; your light shouldn’t be one of them.

It’s clear the materials used in a light’s construction are the backbone of durability.

The two key Nightstick materials, glass-filled nylon and PC-ABS are engineered to handle the intense conditions these tools face.

Glass-filled nylon is nylon strengthened with tiny glass fibers mixed into the material.

This makes it much tougher than regular nylon, transforming it into a material that’s lightweight but as strong as aluminum.

Glass-filled nylon and PC-ABS are the cornerstones of Nightstick durability.

Glass-filled nylon, reinforced with glass fibers, resists heat above 260ºC and maintains integrity under thermal stress, avoiding warping or cracking.

PC-ABS, a robust blend of polycarbonate and ABS, excels in impact absorption and flexibility, allowing it to withstand the rigors of rescue operations without failing.

Together these materials keep Nightstick lights reliable and effective, even under the most extreme conditions.

Nightstick LED lights use glass-filled nylon for parts like the flashlight head, where heat resistance and strength are critical.

For the body and grip, PC-ABS is the ideal choice because it absorbs shocks and offers a firm, reliable grip.

Each material is chosen for what it does best and together they make a flashlight worthy for the rugged demands of firefighting and rescue work.

Testing and validation

The durability of lighting equipment isn’t only about design or materials—it’s about proving those elements can handle the harsh realities firefighters face.

Here in Texas at Nightstick, rigorous testing processes validate the performance of our lights under extreme conditions.

These tests simulate real-world scenarios, ensuring that every flashlight is ready for the challenges of the everyday work.

Pushing limits with heat and cold

Thermal extremes are a constant in firefighting. To validate performance, Nightstick flashlights undergo testing in temperatures as high as 420°C.

This ensures the housing maintains its structural integrity, keeping components secure and free of deformation or leaks.

The process begins in an industrial-grade oven where flashlights are exposed to high heat.

For certification purposes, lights are evaluated to confirm they hold their shape, protect internal components and remain free of liquid release or material breakdown.

This is complemented by cold-weather testing, where flashlights are frozen to -29°C to simulate the extreme cold firefighters might face during winter rescues.

These thermal tests make sure the flashlights maintain their durability and functionality, regardless of the environment.

Built to take a beating

Physical impacts are inevitable in high-stakes operations.

Nightstick evaluates the impact resistance of its flashlights through a rigorous aging and stress-testing process.

For 29 consecutive days, flashlights are placed in an oven at 80ºC to simulate prolonged exposure to heat.

After this, they are frozen to -29°C for 24 hours before undergoing immediate impact testing.

A ½ kg stainless steel structure is dropped onto various parts of the flashlight from heights of 1 foot, 1 meter and 2 meters, depending on certification requirements.

This simulates real-world scenarios like drops, collisions and accidental impacts.

The goal? Making sure the flashlight keeps sprinting after years of physical stress without cracking, deforming, or losing a drop of functionality.

Keeping dust and water out

Ingress Protection (IP) ratings help flashlights perform reliably in harsh conditions filled with dust or moisture.

Nightstick conducts detailed tests to validate resistance to both.

This involves placing the light in a sealed chamber where dust particles circulate continuously for 24 hours.

The flashlight is then connected to a vacuum pump to create suction, simulating worst-case conditions.

Afterward, technicians carefully inspect gaskets and other potential entry points to confirm no particles have penetrated the housing.

Water proofing is tested under similarly rigorous conditions.

Flashlights are exposed to high-pressure water jets or submerged to ensure seals remain intact and internal components are protected.

These tests validate IP ratings like IP67 and IP68, guaranteeing performance even in submerged or water-heavy environments.

In addition to IP ratings, certifications like ATEX and IECEx validate that flashlights are rigorously tested for both water ingress and the prevention of ignition in explosive atmospheres.

These certifications require adherence to stringent international standards, so equipment remains reliable and safe even in the most hazardous conditions encountered.

Firefighting demands the best and Nightstick delivers the best work light on the market.

When the dust settles, Nightstick lights prove their worth time and again.

Failure is not an option and Nightstick lights empower first responders to work with confidence and precision, with the peace of mind their tools are as rugged and resilient as they are.

This article was originally published in the February 2025 issue of International Fire & Safety Journal – to read your FREE digital copy, click here.

Unstoppable lantern: Nightstick’s INTEGRTIAS 84

by Featured NewsLightingProducts

The INTEGRITAS™ 84 from Nightstick provides 600 lumens of adaptable light, designed for hazardous environments and tough jobs

When safety, reliability and adaptability are non-negotiable, the INTEGRITAS™ 84 Intrinsically Safe Rechargeable Lantern steps to the plate.

Certified for hazardous environments

The INTEGRITAS™ 84 is engineered to handle some of the most demanding environments.

It is certified by Intertek for ATEX Zone 0 compliance, making it suitable for use in areas where flammable gases or vapours are expected to be present.

Additional certifications include INMETRO, KOSHA and IECEx, ensuring compliance with international safety standards.

Engineered for flexibility, the charger can be mounted in any position on the apparatus, making reliable lighting accessible exactly when and where it’s needed.

Versatile and efficient lighting

With a maximum output of 600 lumens, the lantern provides bright, dependable illumination for up to 13 hours on a full charge.

A 180-degree articulating head ensures the light can be positioned precisely where needed, whether for overhead lighting or focused tasks.

For extended runtime, the lantern includes a 250-lumen low mode.

Users can activate this mode by holding down the power switch, allowing for up to 25 hours of illumination when prolonged use is required.

Built for tough conditions

Constructed from thick-walled glass-filled nylon, the INTEGRITAS™ 84 is both lightweight and robust, weighing only 2 lbs.

11 oz.

The over-moulded rubber handle and carry strap enhance grip and comfort, even in challenging conditions.

Designed to endure the toughest industrial environments, the lantern’s rugged exterior is complemented by its rare earth magnets, offering a 25 lb.

pull force for secure attachment to metal surfaces.

This hands-free capability allows users to focus on tasks without the need to hold the lantern.

Enhanced visibility for safety

The INTEGRITAS™ 84 FEATURES two additional rear-facing green LEDs for passive team support and visibility, allowing team members to easily locate one another in poor conditions.

Green is always chosen for Nightstick “follow me” lights since it’s found in the middle of the electromagnetic spectrum and the easiest color to see in low light.

It is powered by a rechargeable lithium-ion battery, and is IP-67, making it resistant to dust and fine particles as well as being 100% waterproof.

The package includes a charger base, AC and DC chargers and a carry strap.

Combining safety, durability and adaptability, the INTEGRITAS™ 84 Intrinsically Safe Rechargeable Lantern is a versatile tool and a dependable choice for tackling the most challenging environments.

This article was originally published in the February 2025 issue of International Fire & Safety Journal – to read your FREE digital copy, click here.

Splitting the shadows with Nightstick

by Breaking NewsLighting

Jonathan Gordon, Fire & Industrial Marketing Manager at Nightstick, explores the role of Dual-Light tech in delivering clarity and control in pivotal moments

Emergency personnel – including firefighters, paramedics, and search and rescue teams – often operate in environments where visibility is severely compromised due to smoke, darkness, or adverse weather conditions.

In such settings, clear visibility is essential for the safe and effective execution of their duties.

Traditional lighting tools may prove inadequate, compelling responders to carry multiple devices or to sacrifice functionality.

To address these challenges, Nightstick has developed the Dual-Light series, notably the INTRANT® and INTRANT® Duo models, designed to meet the specific needs of emergency services.

By integrating spot and floodlight capabilities into a single, compact tool, these products enable users to illuminate both immediate areas and distant targets simultaneously.

This dual functionality enhances situational awareness and reduces the need to switch between devices, thereby streamlining operations during critical moments.

In the following interview, Jonathan Gordon, Fire & Industrial Marketing Manager at Nightstick, offers insights into how Nightstick’s approach is shaped by direct input from emergency professionals, discussing the company’s ongoing efforts to refine their products based on real-world applications and the future direction of portable lighting technology in supporting those who work under the most demanding conditions.

What emerging tech trends in portable lighting have you noticed recently in the industry?

The need for Dual-Light technology is stronger than ever, as first responders increasingly require versatile lighting solutions that can illuminate both distant hazards and immediate surroundings.

Nightstick’s Dual-Light, pioneered in products like the INTRANT® and INTRANT® Duo angle lights, has set the standard in the industry.

Feedback from users has shown that Dual-Light is the single largest factor taken into consideration for improving safety and functionality in emergency situations, driving Nightstick’s innovations forward.

This trend reflects a broader industry shift toward enhanced productstandards, where simple, single-function lights are no longer sufficient.

Nightstick’s Dual-Light technology has redefined benchmarks, and shown how important a multifunctional tool can improve safety.

As a result, the focus has moved to designing lighting solutions that not only meet but exceed the demands of high-pressure environments.

With the ability to toggle between spot and flood modes, Dual-Light has set the bar for what is now anticipated in emergency lighting — versatility, durability, and adaptability are now the baseline for success in Fire Safety.

In critical moments where visibility is a matter of life and peril, how does Nightstick’s Dual-Light innovation give first responders an edge?

It’s all about situational awareness and ease of use.

Nightstick’s Dual-Light technology equips first responders with both a powerful spotlight and floodlight into a single device, allowing them to adapt quickly to changing conditions.

The spotlight cuts through smoke and darkness to illuminate distant threats, while the floodlight brightens the immediate surroundings, ensuring responders can see the ground, equipment, and other critical elements at their feet.

This duality is essential in environments where visibility can shift in an instant, and responders need to be prepared for both long-range and close-up tasks.

The ease of switching between lighting modes gives first responders a clear operational advantage.

Rather than juggling multiple tools or adjusting settings, they can seamlessly move between tasks without losing focus.

Dual-Light simplifies the process, reducing the cognitive load and enabling responders to stay sharp and focused on the mission.

It maintains orientation and helps to prevent slips, trips, and falls by thoroughly lighting your vicinity.

In life-and-death situations, this combination of visibility and simplicity makes all the difference, leading the way for responders to have the right lighting support needed for the right job.

As the inventors of Dual-Light, how does Nightstick separate itself from other lighting companies looking to adopt this tech?

Nightstick’s first Dual-Light product was a LED handheld designed in 2007.

While we knew we had something special back then, it wasn’t our desire to pioneer for the sake of innovation alone.

There had to be a focus on real world needs and bringing products to market that truly solve problems.

This is why we added Dual-Light across multiple firefighter product platforms: Angle Lights, Lanterns, and helmet lights.

 In both Europe and the U.S., slips, trips, and falls rank as the number one cause of workplace injury, accounting for approximately 20% of nonfatal incidents, emphasizing the need for heightened safety measures in diverse work environments.

It became evident there was a direct need for light at one’s feet and adding a secondary flood along with the high candela spot supercharged the visible coverage.

What came next was incorporating measures into our right-angle lights such as dual-switch buttons, with emergency responders having independent control when every second is at a premium.

This is a stark difference from being forced to cycle through modes from a single switch.

The freedom of separate switches for floodlight and spotlight allows the user to turn on what they need and keep off what they don’t.

In addition, a battery status indicator is placed on the top of the light fully in view at all times.

An indicator light on the front of an angle light strapped onto the jacket isn’t very helpful, as the user being unable to see battery status while handsfree is unrealistic.

Staying aware of current runtime is vital for peace of mind and ultimately getting the job done accurately and safely.

Saying you offer multiple lights on your product is not the same as intentionally designing multiple lights for the users’ application.

Don’t be fooled.

What role has feedback played in the design and engineering stage in fire and safety lighting?

Listening and responding to feedback from firefighters and first responders has been instrumental in shaping Nightstick’s product line.

Our Dual-Light technology was created from users’ needs for both spot and flood lighting in one device.

After launching products like the INTRANT® right-angle light and FORTEM® helmet light, ongoing feedback allowed us to refine features such as longer runtimes, brighter and more durable LEDs, and ease of use with separate switches, making sure our lights consistently meet the demands of today’s operations.

We also moved the additional floodlight LED higher up to avoid contact with the flashlight strap on turnout gear.

Speaking with fire chiefs and departments, we learned that a 90º rotating head made crawling in small spaces more manageable as the light could be directed forward instead of the beam being pointed at the floor from the crawl position.

Firefighters have also expressed value for the downward-angled floodlight for improving awareness and preventing blinding teammates during close-up work.

We continue to rely on this feedback loop to continually provide value-added innovation.

Users wanted more flexibility with helmet-mounted lights, which led to the development of the FORGE® IS Helmet-Mounted Light which can be pinpointed in any direction 360º while on the helmet for exact placement.

This mount flexibility substantially increases the user experience by which the light can be harnessed.

How is Nightstick evolving its products to meet the future needs of firefighters and emergency responders in 2025 and beyond?

Nightstick is poised to advance innovation in 2025 by focusing on practical solutions that directly address the needs of emergency responders.

Under the microscope, we’re always searching for ways to help firefighters perform their tasks better and safer.

Spending the resources and time to develop lights that are increasingly lightweight, yet still perform at the highest level, is a key focus at Nightstick.

Dual-Light remains central, with key upgrades in brightness, battery life, and flexibility.

Configuring innovations like dual-fuel compatibility into our complete Fire Safety lineup allow seamless switching between rechargeable and alkaline batteries, so you’re ready no matter what the mission brings.

Nightstick’s recently launched INTRANT® Duo, addresses the ongoing need for powerful yet lightweight portable lighting.

Duo combines a smoke-piercing 55,000-candela spotlight with a 275-lumen floodlight, all while weighing only 11 grams.

This product is significant because it reduces strain on responders carrying heavy equipment while enhancing visibility in both distant and close-range situations.

The INTRANT® Duo offers the optimal combination of lightweight design and powerful lighting.

As we move into 2025, our focus will remain on designing tools that not only raise the bar for the industry but also meet stringent certifications like UL and ATEX, vowing unmatched durability in the toughest conditions.

Firefighters and first responders can expect future products to continue pushing the boundaries of what’s possible, always with safety and raw performance top-of mind.

Nightstick will continue working directly with firefighters to refine designs based on real time feedback.

This hands-on approach guides every product released to meet the highest standards of practicality and reliability.

This article was originally published in the November 2024 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.

Lighten your load with Nightstick

by Breaking NewsFirefighting EquipmentLighting

Nightstick’s Marketing Manager, Fire & Rescue Division, Jonathan Gordon, reveals how modern, lightweight LED portable lighting eases the mental and physical load carried by firefighters

Any firefighter who’s ever bunked out knows the weight of their equipment can be a burden.

Although vital, this heavy load can impact their mobility and effectiveness during calls.

The sheer weight of tools, protective gear, and portable lighting can slow down their response time and increase the risk of fatigue.

A firefighter typically carries 45 to 75 pounds of gear, including turnout gear, SCBA air tank, plus additional equipment.

Among these tools, LED portable lighting is historically heavy and typically single functioning, such as solely a spotlight.

This added weight and size complicates the already challenging task of managing multiple pieces of equipment while staying locked in on dangerous tasks and missions.

These unwieldy, clunky flashlights can hinder movement and make it more challenging to navigate through complex, hazardous environments.

The necessity to carry multiple lights for different functions exacerbates the issue, increasing the equipment load for the responder.

Strain and consequences

The physical burden from carrying heavy gear can lead to quicker fatigue and reduced operational success in the field, compounding the risk for injury.

Firefighters need to be agile and responsive, with excess equipment possibly hindering their performance.

Additionally, the cognitive load of managing dense gear distracts firefighters from their primary tasks, reducing their alertness and focus in critical moments.

This distraction can have serious consequences, negatively impacting firefighting efforts and outcomes.

Studies have shown that emergency responders are at a higher risk of musculoskeletal disorders due to the continuous strain of their gear.

Chronic back pain, joint issues, and other physical ailments are common among firefighters, highlighting the need for lighter gear to protect longevity and overall health.

The recurring nature of these challenges emphasises the gravity of the situation.

In many instances, firefighters have reported delayed response times and decreased efficiency due to the weight of their gear.

For example, in a high-rise structure fire, hauling heavy lighting tools up multiple flights of stairs not only exhausts the responders but also delays critical interventions.

This delay can be the difference between a contained fire and a catastrophic spread.

The lightweight solution

Lightweight LED lighting from Nightstick provides a practical solution to the issue of heavy equipment, offering significant reductions in weight while maintaining crucial functionality.

These LED fire safety lights enhance mobility and reduce burnout while dishing incredible performance, allowing firefighters to perform their duties more effectively.

As the inventors of Dual-Light, Nightstick has pioneered the path with a focused, intense spotlight LED with a simultaneous unfocused 45º downward-angled LED floodlight.

Separate switches allow the responder to easily operate the flood and spot independently and conveniently.

Avoid wasting time on calls—Nightstick’s separate switches let you easily toggle between flood, spotlight, or purposeful Dual-Light.

Modern LED lights must be reliable and ready for use at all times, designed to be durable and quick to deploy in various emergency scenarios.

Nightstick’s scene light, NSR-1516, is designed with ultimate portability in mind, easily carried with one hand at a mere 1.8 kilograms (4 lbs), while typical scene lights in the market require an apparatus to deploy.

For EMS calls or extrication scenes, being able to easily carry a portable light that spreads unfocused light around the vicinity is key.

NSR-1516.

puts out 2500 lumens for 5 hours and uses powerful rare earth magnets to attach to metal for exact positioning.

It’s also available in kit version for elevated light and extended versatility.

Nightstick fire safety lights are often made from glass-filled nylon polymers, an extremely lightweight material that is highly durable.

Despite their light weight, flashlights made with this material are shockingly tough, with tensile strength integrity on par with aluminum.

This innovative fusion of materials and smart design yields robust, lightweight, and hazard-certified lighting.

Meeting ATEX Zone 0/20 standards, these lights offer industry-leading performance and staggering battery runtimes.

Performance and specifications

Compared to existing LED lighting, Nightstick LED lights demonstrate superior technical specs and performance metrics.

For instance, consider the Nightstick Viribus® 81 XPR-5581 lantern, weighing just 1.1 kilograms (2.5 lbs), featuring a rechargeable 1100 lumen spotlight and a 550 lumen downward-facing floodlight.

The innovative Dual-Light mode (spot & flood together) allows for maximum visibility and clarity without the need for additional lights to fill in the gap.

In comparison, other rechargeable lanterns in the market today are generally 20% heavier and are not designed with the secondary LED floodlight, requiring emergency responders to work on alternate solutions for ground-level illumination.

Similarly, the Nightstick INTRANT® DUO XPP-5564 stands out as a compact, lightweight Dual-Light right angle light, measuring just 15 centimeters and weighing 311 grams (6.25 inches and 11 ounces).

The 320 lumen ATEX certified workhorse serves as a testament to the importance of lightening your load by reducing size and weight without sacrificing functionality.

The angle light standard in today’s market is both larger and heavier, while Nightstick’s design advocates less strain for emergency responders.

Carrying less weight attached to turnout gear results in greater ease of movement and reduced tiredness, ultimately leading to better performance.

The benefits of lightweight LED lighting extend beyond mere convenience.

These lights also offer superior performance in various emergency scenarios.

For instance, the ability to quickly rotate the angle light head or to swivel a helmet light 360º in any direction, make a significant difference in dynamic situations, such as structural fires or search and rescue missions.

Nightstick’s Dual-Light LED lights provide high lumen output and intense candela beams supercharged with a unfocused, soft floodlight.

Dual-Light properly equips firefighters with ideal illumination for any task—whether navigating smoke-filled rooms or performing an extrication from a Volkswagen Golf in the early morning.

Firefighters need lighting solutions that are not only reliable but enhance their overall efforts rather than hinder them.

Nightstick combines multifunctional lights into a single device and prioritises manufacturing lightweight products as a prerequisite.

Light is a necessity, not a goal, and it should always support the firefighter’s efforts without becoming an additional burden.

Enhancing firefighter safety and efficiency

The introduction of lightweight LED lighting solutions by Nightstick significantly enhances firefighter protection and productivity.

These advanced tools are lighter yet more potent than what the market currently offers, reducing the physical and mental strain caused by typical heavy, single-function lighting gear.

By combining multiple functions into one lightweight device, Nightstick lights pave the road toward better mobility and less fatigue.

Made from durable materials and certified safe for hazardous environments, they improve the ability to navigate dangerous situations and perform critical tasks effectively.

Lighten your load with Nightstick’s innovative lighting solutions and experience the benefits of increased visibility and a reduced burden, easing both the physical strain and mental stress.

By embracing these advancements, we protect our emergency responders and enhance their ability to save lives and secure public safety, making our communities safer and more resilient.

This article was originally published in the September 2024 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.

Next-level illumination: Nightstick’s INTRANT DUO

by Featured NewsLighting

INTRANT® DUO’s innovative design, safety features, and its critical role in fire and rescue missions

For years, the Nightstick INTRANT® series has been synonymous with reliability and advanced lighting solutions in the firefighting and public safety sectors.

The introduction of the INTRANT® DUO Intrinsically Safe Angle Light marks a significant milestone in this legacy, integrating historical strengths with cutting-edge enhancements to meet the evolving demands of fire and rescue operations.

Enhanced safety and certification

Continuing its tradition of comprehensive certifications, the newest member of the INTRANT® family, INTRANT® DUO is certified ATEX ZONE 0 and ZONE 20, cETLus Intrinsically Safe, and IECEx, underscoring its extensive safety in hazardous environments.

This rigorous certification guarantees that the light can be used confidently in flammable gas or dust-laden areas without possible risk of ignition.

Additionally, it adheres to the stringent requirements of NFPA-1971-8.6 (2013), highlighting its compliance with top safety standards in the industry.

Advanced lighting capabilities

Building on its predecessors, the sleek INTRANT® DUO offers three primary lighting modes designed to enhance task efficiency and safety:

Spotlight Mode: Featuring user-selectable brightness settings of 320 lumens and 100 lumens, this mode provides a beam distance of up to 297 meters.

The 22,107 candela output lends a tight, piercing beam that shreds though smoke and haze, vital for identifying hazards and navigating in low-visibility conditions.

Floodlight Mode: The DUO also incorporates a wide-area, unfocused floodlight with brightness settings of 275 lumens and 100 lumens.

Its 45° downward tilt is engineered to reduce the risk of slips and falls, providing clear visibility of the ground in treacherous environments.

In addition, the floodlight LED is strategically positioned to avoid interference with flashlight straps on bunker gear.

The integrated battery status indicator found on the top, glowing green when the battery is full and red when it is low, adds another layer of operational reliability.

Dual-Light Mode: Combining the strengths of both spotlight and floodlight, Dual-Light delivers 320 lumens, ensuring all-encompassing illumination.

This simultaneous dual functionality supercharges scenarios requiring both long-range visibility and broad-area lighting, facilitating better situational awareness and operational precision.

Durability and user-centric design

The INTRANT® DUO is constructed from durable PC/ABS materials, a blend of tough plastic (polycarbonate) and a strong, flexible material (acrylic).

This combination makes the light both strong and impact-resistant, ideal for withstanding the tough conditions of emergency operations.

With an IP-67 rating for dust and waterproof protection with a drop rating of up to 2 meters, DUO is built to endure whatever the mission calls for.

Powered by 4 AA batteries, DUO runs for 8 hours on HIGH and 15 Hours when conserving battery on LOW.

Practical applications in fire and rescue

In high-risk environments, the INTRANT® DUO proves indispensable.

Consider a scenario where a fire crew navigates through a smoke-filled building.

The spotlight beam cuts through the smoke, allowing firefighters to identify exit routes and structural hazards from a safe distance.

Meanwhile, the floodlight mode maintains awareness, preventing trips and falls over debris.

During an extrication operation, where precision is pivotal, Dual-Light showcases the superior blend of long-range and wide-area illumination.

This functionality enables rescuers to see the entire scene with a single light, facilitating the efficient extrication of victims while maintaining clear visibility of tools and surroundings without the hassle of multiple lights.

The INTRANT® DUO Intrinsically Safe Angle Light represents the pinnacle of LED angle light technology for fire and rescue professionals.

Its advanced lighting modes, extreme performance, rigorous safety certifications, and durable design underscore its status as an essential tool in hazardous and high-pressure environments.

By integrating historical strengths with innovative enhancements, the INTRANT® DUO reinforces its position as a leader in the industry and represents the next step in the family, reflecting creative cohesion and advancing the legacy of the INTRANT® angle lights.

This article was originally published in the June 2024 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.