In the shadow of flames with Nightstick

Jonathan Gordon, Marketing Manager, Fire & Rescue at Nightstick, sheds light on visibility in firefighting

Light and vision are tightly linked.

Our eyes have adapted over time to develop ways to see in various lighting conditions.

Low-light environments create special difficulties, especially in high-pressure situations like firefighting.

Staying safe and effective in these scenarios require an understanding of how our eyes work.

How light behaves, or fundamental light behavior, guides advanced lighting system’s design.

It is crucial to see how these systems are influenced by, and how they enhance, the human eye’s structure.

This column takes a dive into how our eyes function in low-light conditions and modern LED lights in fire safety.

By explaining how our eyes and light work, we journey through the science-backed reasons for the development and effectiveness of tools like Nightstick’s exclusive Dual-Light™.

As we stand at the intersection of biology and technology, let’s explore how optimised LED lighting strengthens not only visual clarity but also the overall safety of firefighting operations.

Human vision in low-light conditions

When lighting is not ideal, our eyes work hard to see using the little light that is available.

This incredible feat relies heavily on the complex design of the visual system.

Rods in our eyes help us see in low-light.

They are special light-sensitive cells around the edge of our retinas.

Unlike their cousins, the cones, which help us recognise colors under bright conditions, rods are exceptionally sensitive to dim light.

When light strikes these rods, a pigment called rhodopsin undergoes a transformation, initiating a stream of reactions that send electrical signals to our brain.

It’s because of rhodopsin that we can see at night, but only in shades of gray.

Vision in dark and smoky environments

In low-light situations, our eyes rely on peripheral vision—the edges of our sight—to detect movement and give a wider view of our surroundings.

This is especially crucial for firefighters, as it helps them spot potential hazards or sudden movements when they’re focused on a task.

Another essential skill in these conditions is being able to distinguish objects from their background, such as seeing a squad member in a smoke-filled room or identifying a fallen item.

Known as contrast sensitivity, this ability aids firefighters to act quickly when each moment counts.

The dark adaptation process

Transitioning from a well-lit environment to darkness is no small feat for the visual system.

As we move to dimmer surroundings, the eyes undergo a process known as dark adaptation.

During this phase, the amount of the restored rhodopsin in the rods increases, gradually enhancing our sensitivity to low light.

However, this transition isn’t immediate.

It’s why firefighters, when moving from a bright exterior to a dimly lit building, might initially struggle with visibility, only to find their vision improving over the span of a few minutes.

The science of LED lighting

Light isn’t just what our eyes see—it’s part of a bigger picture.

Light can behave in different ways:

Reflection: Think of how light bounces off a mirror.

That’s reflection.

Refraction: When light passes through water and seems to bend, that’s refraction.

It’s why a straw looks bent in a glass of water.

Dispersion: sometimes, light splits into different colors, like the way we see a rainbow after rain.

That’s dispersion at work.

Knowing these rules are critical in making effective LED lights.

They’re designed with these behaviors in mind, making sure we see well, even in tough situations.

A key point: our eyes are especially good at picking up the color green when it’s not very bright around.

That’s why Nightstick uses a green “Find Me” feature on the rear of LED lights.

In smoky, hazy conditions, this green light stands out above others, helping firefighters spot their team more easily.

Precision and spread in light management

The lighting tools we deploy can mean the difference between safety and hazard.

The two primary players in this narrative are spotlights and floodlights, each with its unique approach.

The duality between spotlights and floodlights emerges from the way they manage light.

Spotlights: These lighting tools project a focused, narrow beam of light.

The core of a spotlight lies in its ability to minimise the spread or divergence of light rays.

By using parabolic reflectors (curved mirrors), spotlights concentrate the light, guaranteeing it travels mostly in parallel rays.

This setup ensures that the light is intense and can cover long distances effectively, cutting through obstacles like smoke or haze.

Given their penetrative nature, spotlights are irreplacable in scenarios where pinpoint accuracy and reach are paramount.

In contrast, floodlights cast softer light over a large area.

They operate by spreading light rays rather than focusing them.

The wide-angle dispersion of light projecting from floodlights is achieved through specially designed reflectors or diffusers that scatter light in multiple directions.

This scattering confirms that while the light covers a broad area, it won’t be as intense at any specific point as a spotlight would be.

Floodlights excel in situations where an overall view of a close-range area is more critical than distance or intensity.

The angles and intensities in LED lighting aren’t mere design choices; they’re grounded in optical physics.

When floodlights are placed at a 45-degree angle in Nightstick’s Intrant® angle light, for instance, it isn’t without purpose.

This specific angle minimises the chances of light reflecting directly into the eyes, reducing glare.

Furthermore, by illuminating the ground, it highlights potential obstacles, thereby preventing mishaps like trips, slips, and falls.

Spreading light can also reduce shadows that may otherwise hide potential hazards, key for firefighter safety.

Through harnessing these principles of light, certain innovative systems like the Dual-Light™ are making strides in the firefighting field.

Banishing shadows and balancing vision

In the fast-paced world of firefighting, where split-second decisions can be life-altering, the cross play between vision and light becomes vital.

The Dual-Light™ system blends how light behaves using lines and angles with the natural abilities of the human eye for a balanced effect.

The Dual-Light™ system uses both focused spotlight and wide, unfocused floodlight.

By emitting light in two distinct directions – a focused beam for distance and an unfocused one for a broader view – it provides comprehensive coverage of the environment.

The system provides a surge of confidence from visibility while staying protected from surrounding hazards.

When both the spotlight and floodlight function simultaneously, the outcome isn’t merely doubling the light; it’s synergistic.

The focused beam from the spotlight draws attention to specific points of interest, while the floodlight bathes the surrounding area in light.

It’s like having natural light with a bright center and clear edges, thereby enhancing situational awareness.

One of the innate challenges with focused spot lighting is the creation of sharp shadows around the illuminated area.

These shadows, particularly in high-pressure environments, can be misleading and dangerous.

When the floodlight complements the spotlight, it fills in these shadows, reducing contrast and providing a uniform illumination.

By harmonising these two sources, the Dual-Light™ system makes sure that objects close to the target, which might otherwise be obscured, are easily visible.

This harmony plays an important role in environments where the ability to tell apart different shades of color becomes essential.

The Dual-Light™ system doesn’t merely light up an environment; it does so in a manner that is customised to human vision.

By providing both detailed and peripheral views, it caters to the eye’s natural strengths in low-light conditions.

This intentional design, built on the foundation of both optics and biology, enables the firefighter to remain focused, prepared, and safe during operations.

Illuminating the path forward

In the firefighting arena, every tool, strategy, and piece of knowledge is a lifeline, and light stands at the forefront of this arsenal.

The connection between the human eye and man-made LED lighting is as complex as it is essential, covering the landscapes of biology, physics, and technology.

The dive into human vision under low-light conditions unveils an astounding interplay of cells, pigments, and neural pathways, all fine-tuned over time to draw clarity from obscurity.

By comparing our eyes to how light behaves, we see why spotlights are narrow and floodlights are wide.

With modern advancements like the Dual-Light™ system, a harmonious marriage of these two realms is formed, illustrating a testament to human ingenuity – the ability to spot our natural strengths and design gadgets that take us to new levels.

As with all fields driven by innovation and need, being passive is not an option.

Nightstick’s effective Dual-Light™ system signifies just one milestone in the ongoing journey of enhancing fire safety.

The path forward calls for a continued commitment to research and study of how vision and light work together.

Every ray of light engineered, every shadow diminished, and every issue understood, inches us closer to ensuring the safety of those who stand as our protectors against the flames.

After all, in the quest to enhance tools and technologies, we aim to safeguard every firefighter – the valiant guardian facing the inferno.

This article was originally published in the November 2023 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.

Precision in Peril with Nightstick

Jonathan Gordon, Marketing Manager for Fire & Rescue at Nightstick, explores the intricate relationship between firefighting principles and explosive environments.

In the world of firefighting, three things matter most: precision, knowledge, and reliable equipment. In the fast-paced firefighting environment, where every second counts, understanding your tools is crucial.

But how do these principles apply when dealing with situations that might explode?

ATEX, a set of European Union regulations about equipment and protective systems for use in places that might explode, helps us make equipment choices.

ATEX sorts areas into different categories called zones. Zone 0 means there’s always a risk of explosive gas and is very dangerous.

Zone 1 means there’s a chance of explosive gas sometimes, but it’s not as risky as Zone 0.

However, choosing lighting equipment based only on Zones can be misleading.

Let’s go to São Paulo, Brazil, and check out the Lapa Train Station.

Here, we’ll learn about the importance of ATEX LED flashlights for firefighters.

While Brazil and other countries outside of the EU might have their own regulations, such as INMETRO in Brazil, ATEX provides a globally recognized framework that many industries reference.

Let’s visualize the scene: the iconic Lapa Train Station is getting a makeover, including upgrades to its train fuel storage systems.

They put temporary fuel tanks near the platforms, and sometimes these tanks release flammable gas because of temperature changes and filling.

The gas detectors sometimes show high levels of dangerous gas, like Ethanol.

Because of this, the place is called Zone 1, not because of the specific gases but because of how often explosive conditions happen.

Comandante (Commander) Filipe and his crew rush to Lapa Train Station after a sewage line breaks near the fuel tankers.

There might be Hydrogen Sulfide (H2S) in the sewage water, which is a dangerous gas.

Filipe’s team has Zone 0 flashlights in a Zone 1 area, but there’s another important thing to consider: temperature ratings or T-codes.

These codes tell us the maximum heat a flashlight can reach if it malfunctions.

It’s crucial that the flashlight doesn’t get hotter than the temperature at which the gas in the area can catch fire.

For instance, a flashlight with a T1 rating means it won’t get hotter than 450°C (842°F), which is safe for gases that ignite at higher temperatures.

On the other hand, a T4-rated flashlight won’t go above 135°C (275°F) during a problem.

A higher T-rating means it stays cooler during an issue, which reduces the risk of ignition.

Hydrogen Sulfide ignites at about 260°C (500°F), and Ethanol ignites at 363°C (685°F) from the fuel tanks.

So, Filipe’s team needs a T3-rated flashlight or better, which means it won’t get hotter than 200°C (392°F).

Enter Douglas, the team’s resourceful, determined rookie.

Quick on his feet, he promptly distributes backup Zone 1 T3-rated flashlights from the viatura (apparatus).

These flashlights stay cool even during electrical malfunction, so the team can safely move around the station and sewage line.

This situation shows why it’s important to understand both Zones and T-codes.

Sometimes, in dangerous places, a Zone 1 light might be better suited for the situation than a Zone 0 light.

The Lapa Train Station scenario in Brazil brings to mind an important firefighting rule: mastery of your equipment and staying flexible are vital.

Understanding zones and T-codes isn’t just industry lingo—it can mean the difference between peril and preservation.

In the firefighting world, the right equipment, chosen for safety and utility, remains essential.

Visit Nightstick’s website to find a distributor near you in one of the 70+ countries where products are sold.

The Last Word with Nightstick

Jonathan Gordon, Marketing Manager – Fire & Rescue at Nightstick, talks about his recent appointment and new solutions

Can you tell us about your recent appointment at Nightstick and what led you to this position?

Coming from SaaS marketing, I intentionally sought out a digital based role with an emphasis on content creation to carve my niche.

I saw over and over that the Nightstick team did things a little differently, which is extremely exciting.

From their social responsibility to an emphasis on open communication and continuous development, the foundation is solid.

While providing digital services for customer engagement is noble, equipping firefighters and first responders with life-saving tools certainly tipped the scale for me.

What expertise do you bring to the table, and how will this strengthen Nightstick’s position in the fire and safety market?

With a background in content marketing, video production, and having a millennial’s perspective on today’s digital landscape, I bring a creative, intentional approach to gather increased awareness to the established Nightstick LED portable lighting lineup.

Being able to build relationships with departments and volunteers alike through visual and print media, the fire and safety market is put on notice: there’s a new chief in town.

How will your appointment influence Nightstick’s strategic direction?

With an already expansive and established product line-up for fire and rescue at Nightstick, I am here to supercharge Nightstick’s marketing reach while leveraging the significant growth that comes along with global brand recognition.

Alongside a student mentality, taking the time to acquire field expertise and conducting proper research will lead me to focus on creating relative content that consistently educates and engages the fire and rescue audience.

Can you share any specific initiatives or changes that you will be spearheading?

Conducting in-depth market research will be priority one. I will analyse industry trends and customer feedback to identify areas of opportunity and respond with lightning speed.

My role is to stay ahead of the curve and deliver solutions that meet evolving needs.

Building strategic partnerships and collaborations will also be instrumental.

I carry the torch to expand Nightstick’s cultural history of collaboration with fire departments, rescue organisations, and industry associations.

These partnership opportunities are as vast as they are globally diverse.

What are the biggest challenges currently facing the fire and rescue industry?

Smaller divisions have limited budgets and resources compared to larger sectors. This makes it challenging to invest in R&D, upgrade equipment, or afford the latest technology.

Let’s face it: the fire industry is steeped in loyalty and tradition. Access to safety innovative products should not be a concern.

The prevailing mindset of “how it’s always been” is my job to destroy, along with the notion that one should depend on inferior legacy equipment from entrenched brands.

Nightstick has a 40-year history in lighting innovation, so I will promote knowledge sharing and offer scalable solutions regardless of department size or awareness.

Are there any new solutions coming from Nightstick for the fire and safety sector?

Nightstick was, is, and remains the originator of Dual-Light technology.

By combining multiple beam patterns of light, Nightstick incorporates a floodlight for proximity illumination with a traditional spotlight for smoke-cutting distance illumination.

Purpose based directional lighting allows firefighters and first responders to move quickly and assuredly, while being aware of any possible slips or trips in the heat of the moment.

Behind The Fire Element: Nightstick Answers Common Firefighter Questions

What are the advantages of lithium-ion over nickel-metal hydride and nickel cadmium batteries?

Lithium-Ion (Li-ion) batteries present notable advantages over Nickel-Metal Hydride (NiMH) and Nickel Cadmium (Nicad) batteries.

Nicad batteries are recognized for their durability and extended potential lifespan under appropriate usage conditions.

However, their primary drawback lies in the occurrence of the “memory effect,” whereby the battery’s capacity is restricted to the charge level of the last cycle, leading to a substantial reduction in its overall longevity.

NiMH batteries, on the other hand, offer enhanced energy density compared to Nicad batteries, albeit at the expense of increased weight.

These batteries do not suffer from the memory effect, but they may encounter an issue referred to as “weak-cell syndrome,” where certain cells lose their charge rapidly despite displaying a fully charged status.

In contrast, Li-ion batteries have emerged as the preferred choice for contemporary LED devices due to their superior energy density.

A key advantage of Li-ion batteries is their immunity to both the memory effect and weak-cell syndrome.

However, their engineering complexity demands meticulous attention to safety measures, as a lack of properly designed safety circuitry could lead to “thermal runaway” incidents, causing potentially hazardous fires.

Developing products suitable for usage in hazardous environments requires profound knowledge, significant financial investment, and substantial time commitments.

Is there a difference between Intrinsically Safe and Explosion Proof?

When considering LED lighting procurement geared for safety, it is essential to grasp the differences between Explosion-Proof (Ex) and Intrinsically Safe (IS) lighting products.

Explosion-Proof (Ex) lighting is constructed with robust enclosures made from materials like stainless steel or aluminum alloys.

These fixtures are designed to contain and endure an explosion safely within the equipment itself.

On the other hand, Intrinsically Safe (IS) equipment aims to prevent an explosion from occurring.

It achieves this by restricting the energy and temperature within the device, thereby mitigating the risk of sparks or ignition in hazardous environments.

IS devices necessitate significantly lower energy levels compared to EX-protected equipment.

Although IS and EX are often used interchangeably, they operate in entirely different ways.

While EX contains and releases the resulting gases from an explosion at a safe temperature, IS devices prevent explosions by managing available energy to eliminate potential sparks and thermal effects in hazardous environments beforehand.

Apart from their distinctive operational methods, IS equipment offers several advantages, including cost savings, reduced weight, and portability.

However, ensuring the quality of IS equipment is crucial in potentially explosive environments.

Therefore, it is essential to acquire lighting products from reputable companies with documented experience in creating IS devices, as the engineering and production process requires specialized knowledge and an added expense.

Waterproof Vs. Water-Resistant

Waterproof and water-resistant are commonly misunderstood to have the same meaning.

However, these are two distinct terms. Understanding the difference is crucial to safeguarding your device.

To determine the level of water protection, the IP rating scale is used, established by the International Electrotechnical Commission.

This rating indicates the device’s resistance to freshwater, dirt, dust, and sand and can be found on the product’s packaging or in the instruction manual specifications.

The IP ratings are as follows, from lowest to highest:

  • IPX0: No protection
  • IPX1: Protection against vertically dripping water for a short time at normal orientation.
  • IPX2: Protection against vertically dripping water when tilted up to 15° from normal orientation.
  • IPX3: Protection against water spray rotated up to 60° from normal orientation.
  • IPX4: Protection against a splash of water from any direction.
  • IPX5: Protection against a stream of water from any direction.
  • IPX6: Protection against a strong stream of water from any direction.
  • IPX7: Protection when submerged up to a 1-meter depth (often with a specific time duration listed).
  • IPX8: Object suitable for continuous immersion in water at a depth of more than 1 meter (often with a time duration listed).

Nightstick’s MagMate™ charging technology offers a waterproof method for recharging portable LED lighting.

By utilizing a hermetically sealed charging port and a magnetic connector, the need for ports or rubber caps is eliminated, reducing the risk of water entering the product during recharging.

What are the advantages of Dual Light?

The advantages of the Dual-Light system lies in its ability to address several key issues associated with traditional flashlights.

Traditional flashlights cause the pupils to constrict, reducing peripheral vision and increasing the risk of accidents in hazardous work environments.

In contrast, dual-light flashlights feature both a forward-facing beam for distant illumination and a secondary downward-facing floodlight that restores lost peripheral vision.

This floodlight also provides a soft area light, preventing blinding glare when working up close as well as providing wide, even illumination that fills in shadows created from using a spotlight alone.

Additionally, opting for lighting products from a single source manufacturer ensures consistent quality and safety across the product line, which is especially crucial when purchasing intrinsically safe lighting.

Nightstick, the original creator of Dual-Light flashlights, offers a comprehensive range of over 50+ intrinsically safe LED lighting products, exceeding industry standards in performance, quality, and user safety.

For more information and to locate a dealer, visit www.nightstick.com.

Bi-Directional Light: Distance Vs. Proximity

Bi-Directional Light: The Mechanics of Spotlights and Floodlights

In recent years, advancements in LED technology have revolutionized portable lighting solutions, providing energy-efficient and versatile alternatives to traditional light sources.

One such innovation that stands tall is Nightstick’s Dual-Light.

The exclusive Dual-Light system relies on bi-directional light, the combination of two distinct light sources, a focused spotlight and an unfocused floodlight, unleashed at different angles to achieve extensive coverage.

Light travels in straight lines and follows the rules of geometric optics.

There are two types of lights commonly used: spotlights and floodlights.

Spotlights emit a focused beam that doesn’t spread out much, making them great for covering long distances effectively.

This focused beam reduces light scattering and makes the light very intense at the target location.

Spotlights are especially useful in situations with thick smoke or haze because their direct, cutting light can penetrate through these conditions effectively.

On the other hand, floodlights disperse light over a wide angle, illuminating a larger area.

They are helpful in scenarios where you need to light up a broader space and reduce visual strain when objects are closer to the light source.

However, because floodlights are not focused, the light is not as intense at any specific point compared to spotlights.

When it comes to safety, placing unfocused floodlights at a 45-degree angle towards the floor is a strategic choice.

This positioning helps minimize slips and falls, as well as glare and direct light exposure that can be irritating to the eyes.

The wide, scattered light on the floor ensures that obstacles and potential hazards are well-lit, reducing the risk of accidents in dark environments.

The National Fire Protection Association (NFPA) reports that out of the estimated 80,000 firefighter injuries occurring annually, 22% are caused by slips and falls.

Bi-Directional Light: Enhancing Visibility and Safety

The true potential of bi-directional light emerges when both spotlight and floodlight are armed simultaneously.

The spotlight helps to focus attention on specific points of interest, while the floodlight ensures a well-lit peripheral area.

Dual-Light used bi-directionally in tandem carries a higher return than the sum of its parts and even mimics natural lighting conditions.

This duality results in improved situational awareness and optimized lighting coverage, surpassing the effectiveness of using either light source independently.

When using the spotlight alone, it creates sharp shadows around the illuminated area, limiting visibility in surrounding regions.

However, when combining the floodlight with the spotlight, the light spread from the floodlight helps to fill in these shadows, reducing contrast and providing a more even illumination.

This effect is particularly useful in close proximity situations where objects or obstacles near the target might otherwise be hidden.

In coordination with modern advances in portable lighting, bi-directional light keeps the firefighter alert, confident, and most importantly, safe for the next operation.

Exclusive: Beyond the brightness with Nightstick

Derek Box, Marketing Manager for Nightstick, pulls back the curtain on the intricacies of safety-rated lighting

When did you last glance at that right-angle light on your turnout coat and pull out your magnifying glass to read the fine print? Most likely never.

For most, life is too busy for the particular details as long as your certified lighting tools are marked ZONE 0 Certified, and your lights are safety lab certified as Intrinsically Safe.

This is the beauty of safety-rated lighting – it is meant to be simple to understand.

When fully understood, those safety-rated symbols and hieroglyphics reveal secret ways you are protected, give context to your role, and can make you a better consumer with additional confidence in your equipment.

Specialised polymers with static dissipative properties

When a product is used in an ATEX Zone 0 environment, the environment alone poses unique challenges. The use of static dissipative additives in ATEX Zone 0 products has emerged as a crucial measure to mitigate the risks associated with ElectroStatic Discharge (ESD).

These additives play a significant role in preventing potentially catastrophic incidents and ensuring the well-being of all those present in such hazardous environments, but how are additives defined?

Static dissipative additives are specialised substances incorporated into materials, such as polymers, coatings, and composites.

Often found in the housing of a safety-certified torch, lantern, or angle light, these chemical additives help to minimise the buildup and discharge of static electricity, which can ignite flammable substances and trigger explosions.

By facilitating the controlled dissipation of electrostatic charges, these additives significantly reduce the likelihood of ESD-related incidents.

Some dangers are known, while others are unknown, so being prepared for both scenarios with the right certified equipment is a secret worth understanding.

One of the primary functions of static dissipative additives is to increase the electrical conductivity of the materials into which they are incorporated within.

This enhanced conductivity allows any accumulated static charges to flow safely to a grounding point, thus preventing the formation of sparks or arcs that could ignite the surrounding flammable atmosphere.

Moreover, these additives offer long-term effectiveness by maintaining their static dissipative properties throughout the lighting product’s lifespan.

The product makeup is purposely designed to resist leaching, migration, or degradation, ensuring a consistent and reliable level of electrostatic protection over time.

This means that the shelf life of the product is extended for constant use or until it is time to replace it physically.

Furthermore, static dissipative additives are typically formulated to be chemically compatible with the base material, ensuring their optimal dispersion and integration.

This compatibility ensures that the mechanical and physical properties of the materials are not compromised while providing the necessary static dissipation characteristics.

By preventing the accumulation and uncontrolled dissipation of static charges, additives significantly reduce the potential for explosions.

As technology advances, further research and development in this field will continue to improve the safety standards of ATEX Zone 0 products, safeguarding workers and minimising the risks associated with explosive atmospheres.

Overpressure valves and gas venting

One potential danger in a hazardous environment is the release of gas from batteries.

Batteries, especially rechargeable ones, can generate tiny amounts of gas during normal operation and significant amounts during a fault or malfunction.

In an intrinsically safe portable lighting product, this gas must be safely vented to prevent the buildup of flammable concentrations.

Nightstick intrinsically safe lighting products employ various mechanisms depending on the specific design to vent battery gas properly and, most importantly, safely. Here are two common methods:

  • Pressure Relief Valve: Some lights have a pressure relief valve built into the battery compartment. This valve allows any excess gas to escape, maintaining a safe pressure level inside the light. The valve typically opens when the pressure reaches four psi and closes once the pressure is normalised.
  • Sealed Enclosures: Intrinsically safe lighting may have sealed enclosures that are constructed to be dustproof and waterproof.

It is important to note that intrinsically safety-certified lighting products undergo rigorous testing and certification processes to ensure their compliance with specific safety standards and regulations.

These standards dictate the maximum allowable energy and temperature levels of the lighting tool and the battery to prevent ignition in hazardous environments.

By incorporating mechanisms for venting battery gas, intrinsically safe lights can effectively mitigate the risk of ignition and ensure safe operation in potentially explosive atmospheres.

Electrolyte leakage prevention

Electrolyte leakage can occur in lighting that uses rechargeable batteries, such as lithium-ion batteries, if there is a malfunction or damage to the battery or its casing.

When electrolyte leaks from a battery, it can potentially come into contact with the internal circuitry, causing the light to shut down to prevent a hazardous condition from occurring.

Nightstick’s intrinsically safe portable lighting products employ key design elements to prevent electrolyte leakage.

The torch enclosure, made from impact-resistant polymers, is tough and durable, protecting the battery from damage.

Specialised sealing mechanisms using rubber or epoxy secure housing parts, blocking moisture and contaminants that could corrode the battery.

Safety features like voltage regulators, overcharge protection circuits, and thermal sensors protect the battery further.

Nightstick’s lights also exclude ignition sources, reducing sparking and heat generation.

The lights meet safety standards from organisations such as the IEC and NFPA, ensuring their safe usage in hazardous locations.

Intrinsically safe lighting provides a reliable and secure solution in environments where electrolyte leakage could have severe and, in some cases, fatal consequences.

Encapsulated fuses

Intrinsically safe fuses in portable lighting serve as vital safeguards against electrical faults, helping prevent dangerous conditions such as ignition.

By acting as a check against excessive current, they provide a robust line of defence.

They limit electrical energy by interrupting the circuit if the current goes beyond their specific rating.

These fuses are also instrumental in preventing the formation of sparks and arcs that could ignite flammable substances by promptly interrupting circuits.

Compliant with safety standards set by organisations like the IEC, lights, and their components, including fuses, are suitable for use in hazardous locations.

Redundancy and safety interlocks are another key feature, as lights incorporate additional fuses and resistors to reduce the risk of electrical faults.

Metal content restrictions

Restrictions in IEC 60079 regulations limit the percentage of certain metals allowed in the external housing of Zone 0 rated devices.

Currently, the limit is 10% or less for aluminum, titanium, zirconium, and magnesium. This includes not only the housing, but pocket clips, fasteners, and accessories directly attached to the device.

Metal housings pose practical risks. Conductivity increases chances of circuit completion and sparks from drops.

Chemical reactions with gases in hazardous environments could yield catastrophic results.

Currently, there are no restrictions on engineered polymers in IEC 60079 regulations, making them ideal for Zone 0 rated products.

When combined with static dissipative additives, polymers can now have very low surface resistance that virtually eliminates static charge buildup per standards requirements.

Polymers do not corrode or chemically react with the class IIC gasses found in most hazardous environments. In addition to being lightweight, unlike metal, polymers cannot complete a circuit or create a spark if dropped.

There are many unknown and unseen ways that intrinsically safe lighting protects users from danger.

Another critical factor is the product manufacturers’ experience level with producing intrinsically safe lighting.

A single-source manufacturer ensures consistent quality and safety across an entire product line when purchasing professional lighting products rather than mixing and matching products from several companies.

This is especially important when buying hazardous environment safety lighting.

Nightstick exceeds industry standards in performance, quality, value, and user safety. From penlights to floodlights, above ground or below ground in a confined space, Nightstick has you covered. Find the certification level you need or locate a dealer near you at www.nightstick.com.

This exclusive article was originally published in the June 2023 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.

Lighting up the front lines with Nightstick

Derek Box, Marketing Manager Industrial at Nightstick, talks certifiably safe lighting

Certified hazardous area-safe portable lights are essential tools for workers in explosive hazardous environments. Hence, it is crucial to ensure they are fully certified to the latest ATEX and IECEx standards by reputable certification bodies such as UL or Intertek. Nightstick designs and engineers products that eliminate potential sparks or heat that could ignite flammable gases, dust, or fibers present in the atmosphere.  

Usually, suppliers promote inexpensive, uncertified lights, falling short of the required standards for working in Explosive atmospheres. Selecting correctly certified products should always come before costs. Certified lights may be more expensive, but they are worth the investment to ensure the safety of workers and the facilities where they work.

The Nightstick XPR-5568GX and RX dual-light angle light is an excellent example of a quality, ATEX/IECEx Zone 0 certified light that helps prevent slips, trips, and falls. Dual-light flashlights typically have two beams of light, one for close-up work and one for distance. This eliminates the need to switch between different types of lights and reduces the risk of tripping or slipping, as workers can see obstacles in their path.

In conclusion, investing in a correctly certified, intrinsically safe portable light is crucial to ensure the safety of workers in Explosive environments. Quality and certification should always be prioritised over cost. By prioritising safety, workers can perform their duties knowing they are truly protected.

Nightstick is a Bronze Sponsor at the forthcoming IFSJ Leader in Fire & Safety Conference in Dubai. For more information about the event visit: https://ifsjleadersinfireandsafety.com/

This article was originally published in the March edition of IFSJ. To read your FREE digital copy, click here.

IFSJ Exclusive: Purpose driven innovation in emergency lighting with Nightstick

Derek Box, Marketing Manager Industrial at Nightstick, looks at emergency lighting in firefighting

Regardless of geographic location, basic firefighting principles are shared in the name of safety; locate the source of the fire and extinguish it. As a company grows to serve a global market, you learn that these fundamental principles are applied differently. This creates both challenges, but also opportunities for innovation.

Developing and customising lighting solutions for use worldwide requires a global mindset, strategic planning, extensive market research, and professional development. Portable LED lighting certified for use in Mexico might not be acceptable in Poland, or a disposable battery type favoured by firefighters in the City of New York may not be desirable for use in Paris, France.

To be competitive in a global market, you must hire experienced team members from around the world to understand the granular level region[1]specific knowledge and work that into your product development process. Designing only the best products coupled with the desire to expand globally to serve the fire service applications where they are at requires a massive expenditure of capital as well as research, testing, and country specific certification that pushes the limit on what needs to be done regardless of borders.

Primed for global demand

In 2007, that is precisely what Nightstick set into motion. With a strong presence already established in the US firefighting industry with cutting-edge products like the INTRANT®, DICATA®, and INTEGRITAS® series of angle lights, helmet lights, and lanterns respectively, Nightstick sought out to aggressively expand their tried-and[1]true brand of globally certified products.

The company expanded by adding local staff in Central and South America, Europe, Middle East, and Asia to create firefighting LED lighting products where the need was prime for innovation. Its solid foundation of firefighting light development in the United States served as a springboard for their engineers to develop products for this wider audience focused on one goal – Life Depends on Light no matter where you call home.

There are several key differences between North American firefighting equipment and vehicles compared to most other markets, and these differences must be considered when designing as a global manufacturer of portable firefighting lights. A great example of this is one of the primary pieces of firefighting equipment, the fire apparatus. Most firefighting vehicles in the United States are purpose-built from the ground up specifically to fight fires, whereas other countries have a history of modifying existing heavy trucks to serve as their primary firefighting vehicles. This means space is at a premium for non-US fire engines, and compact designs with multiple functions and the highest safety levels are required in these underserved markets.

Dual-light innovation

Originating out of the industrial safety lighting market in the United States and already growing in popularity around the world, Nightstick was already known for pushing the need for innovation in a stagnant market of product complacency when it comes to lighting. The most popular innovation was the introduction of Dual-Light by Nightstick out of Wylie, Texas, USA.

Dual-Light when first introduced by Nightstick as a means to keep those working in Hazardous Environments safe. Added to Intrinsically Safe Certified torches originally, and battle tested for the most extreme environments proved the concept that when it comes to life saving PPE lighting, the fire market was being ignored due to a lack of integration. So what is Dual-Light? What need does it answer for the global fire industry?

At its core, Dual-Light is combining a traditional spotlight for distance illumination with an unfocused floodlight for proximity illumination into one product. Until this point in time, two separate lighting products had to be used, but with Nightstick Dual-Light Technology, those two lights were merged into one useable product. When used in tandem, a smoke-cutting beam intended to shred the dark and a floodlight to see where your walking was now a reality. Don’t be confused. Dual-Light is not merely more light in one specific direction. Dual-Light is purpose placed light where you need it most.

With safety taking the lead, Dual[1]Light is all about seeing more when life depends on light. The Dual-Light phenomenon had already taken the US fire market and safety industry by storm. It was time that the rest of the world experienced how innovations can solve long-standing challenges and turn them into potentially life-saving PPE that you wouldn’t think twice about using in your department regardless of where you live.

Innovation is top priority

The research was clear. When a traditional torch (often called a flashlight in the US market) is activated, the sudden increase in available light causes the pupil to contract as it adjusts to the new level. This sudden constriction of the pupil reduces a user’s peripheral vision and decreases their situational awareness of objects around them, especially if they are wearing a helmet with a visor and a self-contained breathing apparatus (SCBA).

After a short period, the pupils will expand somewhat as the eye adjusts to the new light levels, but as they continue looking in the direction of the beam, the pupils will remain constricted. This reduced vision magnifies the odds of a slip or trip occurring in an active firefighting environment with jagged metal, holes, hoses, and other trip hazards in the area. To combat this, Nightstick added an auxiliary area flood light for two reasons.

First, it allows firefighters to regain the lost peripheral vision caused by pupil constriction, allowing them to see the immediate area below and to their sides, significantly reducing the chances of a slip or trip. Secondly, it enables them to switch off the focused spotlight light when not needed while having the ability to keep the non-glare floodlight without the bright hot spot. Anyone who has had to work with a high-lumen focused beam torch light and have the light bouncing back and blinding them knows how uncomfortable that can be.

As Nightstick Daul-Light torches quickly became the industry standard for most professional industrial users, the need to adapt Dual-Light technology to improve different firefighting light products just made sense. One of the first was the classic angle light used by every firefighter on their bunker gear jacket. The Nightstick XPR-5568GX and RX INTRANT® state-of-the-art angle light produces a powerful smoke-cutting beam via a large parabolic custom-tuned reflector without the need to stop and add smoke cutter plugs.

The addition of a downward-facing auxiliary light provides a clear view of the ground and surrounding area and can be used independently or combined with the spotlight for total coverage. Nightsticks engineers knew they could do more, and with another industry first, the entire torch head was designed to be rotated 90 degrees, quickly turning a traditional fixed beam angle light into a Dual-Light torch.

This combines three tools, a torch, floodlight, and angle light, into one compact package, freeing up space and reducing weight while lowering the number of items you need to carry when disembarking the fire engine reducing time in that first golden hour.

Expansion of purpose driven innovation

The safety advantages of Dual-Light were added to a host of other products, such as the XPP-5462GX and RX Dicata® helmet lights. A low-profile headlamp with a tight, focused primary beam for illuminating medium to distant objects and an area floodlight for viewing the ground below and surrounding areas. A green “follow me” light was added to the rear for even more visibility in smoky environments. Studies were done by the National Institute for Occupational Safety and Health (NIOSH) and found that green light is the most visible colour to the human eye. In fact, green is the colour the human eye has evolved into seeing the best and is up to four times as visible as other colours.

Another tool mired in outdated technology was the lantern. Nightstick knew modern LED technology and combined with industry-specific engineering goals, could produce the best lanterns available on the market. This was the impetus for creating the XPR-5584GMX and RMX INTEGRITAS® series. Utilising a unique four LED head to culminate an incredibly bright beam, and building on the popularity of the rotating head design of Nightstick’s popular angle light, this series has a 180-degree rotating head.

This allows the lantern to instantly convert into a powerful area light or be positioned to illuminate a specific area and stay there courtesy of the embedded rare-earth magnets on the tail.

For situations that demand the most flexibility and coverage, Nightstick created the XPR-5586GX lantern. This lantern incorporates the Dual-Light feature and, when combined with other Dual-Light products, such as the INTRANT angle light and DICATA helmet light, forms an unprecedented level of situational awareness previously unavailable to any firefighter. This lantern also features a rotating head design, quick-release strap, follow-me lights, and a strobe feature, making it part of a complete firefighters lighting solution.

In addition to limited space in non-US vehicles, there are other critical differences, like the electrical system. A US-spec 12-volt vehicle-mounted light charger will be destroyed in a 36-volt European apparatus. This requires electrical engineers to think globally, understand these differences, and create products that can adapt to multiple environments and specifications.

Market driven synergies

When it comes to personal protective equipment for firefighters, the significant difference between the US and other parts of the world is helmet styles. Steeped in tradition, the US firefighting helmets have a very flat, wide brim that extends over the back of the collar with a decorative crest up front, whereas their counterparts in other countries use a more modern design that fully encloses the entire head with a retractable full face shield.

This creates challenges when designing auxiliary lighting for both styles of helmets. In addition to model-specific mounts for popular helmets like the XF1 or XR2, Nightstick created a series of general-purpose mounting kits that accommodate almost any type of firefighting helmet.

As you move into the hazardous environment firefighting industry with formally certified products, the complexity and expense increases exponentially. In addition to the traditionally recognised certification standards for explosive atmospheres like UL-913 and IEC 60079, you must design or modify products to meet the many country-specific certifications, such as INMETRO for Brazil and KOSHA for South Korea.

Firefighting light applications differ in each region, and the methods in which they are bought and sold also vary widely. For many years, only a handful of companies created products for the firefighting market, and their dominance created a lack of innovation, leading to a “this is what we’ve always used” mindset with many large and small agencies.

The final thought to consider when purchasing firefighting equipment is the product’s manufacturer. A single-source manufacturer ensures consistent quality and safety across an entire product line when purchasing professional lighting products rather than mixing and matching products from several companies.

This is especially important when buying hazardous environment safety lighting. Nightstick, the original creator of the Dual-Light torch and a global manufacturer of over 50+ intrinsically safe professional, portable LED lighting products sold in 70+ countries, exceeds industry standards in performance, quality, value, and user safety. From penlights to floodlights, above ground or below ground, Nightstick has you covered. Focus on completing your job confidently, knowing your equipment was designed and rated for the highest safety levels.

This article was originally published in the January edition of IFSJ. To read your FREE digital copy, click here.

Product focus: Nightstick’s INTRANT, the intrinsically safe rechargeable angle light

The INTRANT® Intrinsically Safe rechargeable angle light is a flashlight, a floodlight, and a Dual-Light™ angle light that is cULus, ATEX Zone 0, IECEx, and INMETRO certified Intrinsically Safe.

The flashlight rotates 90 degrees up and down with a 45 degree downward angled floodlight. Multiple settings offer user-selectable brightness of 200, 110, and 60 lumens with a 401 meter beam distance. The ultra-tight beam is perfect for cutting through smoke and lighting up objects at great distances.

The floodlight setting has user-selectable brightness settings of 100, 40, and a Survival Mode of 20 lumens that provides just enough light in an emergency situation with a run-time of 27 hours. The Dual-Light™ mode allows the user to simultaneously see objects at a distance or through the smoke, as well as see the ground in front of them as they walk or work.

Powered by a rechargeable Li-ion battery pack and includes a AA battery carrier to provide backup power if needed. Rated IP-67 dustproof/waterproof. Meets the requirements of NFPA-1971-8.6 (2013).

The light of a firefighter

Derek Box, Industrial Division Marketing Manager, Nightstick tells us the importance of new innovations in lighting technology for firefighters to combat smoky situations

What emerging technologies will today’s fire service need to be aware of? 

Multi-function and dual light torches are becoming a must-have feature for firefighters, especially volunteers who often pay for their own equipment. If you can combine a traditional angle light with a floodlight that illuminates trip hazards and then give it a 90° rotating head that becomes a standard torch, you’ve got three lights in one package. Similarly, if you combine a side mount helmet light that has a tight, focused beam and add a soft area floodlight, you give the firefighter more options, and more options give more time. More time can mean the difference between life and death. At the FDIC show in April 2022, Nightstick will be showcasing our extensive lineup of dual-light portable LED lights specifically designed for firefighters. 

What is the best light for a firefighter? 

The short answer is, one you bring with you. When firefighters arrive on scene, the situation is fast-paced and sometimes chaotic. They need their hands free to pull hoses, swing axes, climb ladders, operate extraction equipment, and do many other critical tasks. Often the only lighting they have immediately available is what is strapped to their bunker gear, such as angle lights and helmet lights. These lights must provide excellent visibility and adapt to the situation. A blinding 600-lumen spotlight on their helmet is not helpful if they are examining a trapped motorist. The ability to switch over to a soft area floodlight with the push of a button while wearing gloves is an excellent example of adapting to the situation. Another essential consideration is runtime. Often the initial danger is under control within the first hour, but finishing the job can take several hours. It’s critical to have the runtime necessary to complete the job. 

What is the best way to combat smoke visibility on scene? 

A tight beam pattern is vital to cutting through smoky areas without having the blinding glare of a bright unfocused high-lumen torch bouncing back at you. The design and engineering for a tight smoke cutting beam pattern is much different for portable firefighting equipment than standard torches designed to illuminate a large area. For safety and coordination amongst firefighters, it’s crucial to have “follow me” lights on the back of their lighting equipment. The most visible color to the human eye is in the center of the spectrum at 550 nanometers (green). Many manufacturers use wavelengths on the edge of the visible spectrum, such as 700 nanometers, because they are cheaper to produce. A green light is up to 4 times more visible in low light situations and far superior.