Critical Moments, Critical Measures: Minimising fire risks in recycling plants with NetVu

NetVu’s CEO, Mike Newton, shares insights on minimising fire risks in recycling plants through video analytics and real-time verification systems

Sadly, we have seen too many times, the devastation caused by fires in recycling and waste management plants across the country.

Whether started by accident or through a deliberate act, the consequences are far reaching.

The key to minimising the impact of these incidents is prompt fire detection, because once the fire becomes established, it may be too late, and the incident quickly gather momentum.

Every second counts.

Fire detection at inception

Waste recycling facilities have become pivotal in environmental sustainability, processing, and repurposing of the materials that are generated and consigned to the rubbish bin.

It is well understood that these environments are susceptible to significant fire risks because of the highly combustible nature of the materials they handle day in, day out, with the presence of machinery, electrical equipment, and other potential ignition sources adding to the risk.

This has been magnified in recent years by the increasing use of lithium batteries in so many consumer goods.

Fires in waste management and recycling facilities can lead to substantial financial losses, cause environmental damage, and ultimately endanger lives.

Protecting against these risks is vital, and as a result, our team at NetVu has developed FireVu, a video detection and visual verification solution designed to provide early warning and rapid response to fire incidents.

The system uses advanced video analytics to detect smoke, flames, and heat at inception.

Using FireVu’s real-time verification, staff and emergency services can quickly assess an incident, make informed decisions, take appropriate action, and trigger suppression systems.

The importance of speed in fire detection and response

Rapid identification and prompt action can drastically reduce the cost of damage and prevent small fires from escalating into a major incident.

It doesn’t take long for a blaze to get out of control, and can take days to be extinguished, also putting substantial pressure on the resources of the emergency services.

For example, an incident in 2013 at a facility in Bredbury in the north west of England, was reported to involve the combustion of large bales of recyclable materials.

The fire took hold very quickly, and the emergency services were tackling the blaze for several days after it started.

The impact was far reaching, also causing major disruption to the local area including residents, and the ash and smoke from the fire was suspected to reach as far as Leeds, a city more than 50 miles away from the site.

Immediate reporting and user feedback

FireVu has established a significant track record in not only providing accurate fire detection, but also allowing for rapid verification and action.

It is the seconds saved at the stage of verification that has the most impact, exponentially minimising the scale of an incident and the potential losses.

In FireVu, we have achieved this through using a combination of Video Flame Detection (VFD) and Video Smoke Detection (VSD) technology, offering real-time alerts and delivering visual feedback to users.

The system identifies the source of a fire on screen, allowing operators to verify the incident rapidly and take any necessary action.

The ability to remotely access and review incidents from any location is another feature of the functionality of FireVu, allowing operators to monitor and manage fire risks even when there are no personnel on-site.

Benefits of immediate reporting

Immediate reporting and user feedback are crucial for several reasons:

  1. By pinpointing the exact location of a fire, FireVu’s system enables operators to verify the incident quickly.
  2. This rapid verification process is essential for distinguishing between real fires and false alarms, ensuring that resources are deployed efficiently.
  3. With real-time alerts and visual feedback, operators can initiate a prompt response to the detected fire.
  4. This timely action can prevent the fire from spreading and causing extensive damage, reducing the overall impact of the incident.
  5. Immediate reporting enhances the safety of people working in recycling facilities.
  6. By providing real-time information about the location and severity of the fire, FireVu enables staff to take appropriate safety measures and evacuate if necessary.

The challenge of fast detection and rejecting false positives

One of the biggest challenges in fire detection is distinguishing a real incident from a false positive.

False alarms can be costly and disruptive, leading to unnecessary shutdowns.

FireVu addresses this challenge with its unique flame, heat, and smoke detection system, which includes:

  1. The measurement of Black Body Emitter signatures which arise from burning hydrocarbons – i.e. soot glowing creating the yellow and red flame characteristics.
  2. Correlating these colours with absolute intensity, and applying physical laws, allows the system to make fast, reliable alerts.
  3. Thermal sensors further reduce false alarms by verifying the heat source, and in addition detecting heat build-up before flames are visible, including identifying fires that are growing beneath the surface.
  4. This early detection capability is particularly valuable in recycling facilities, where fires can smoulder for extended periods before any flames are visible.
  5. These sensors also help to distinguish false positives such as sunlight bouncing off a puddle, or a wet plastic bag blowing in the wind.
  6. We have also introduced powerful thermal profile algorithms to measure small changes or differences in specific circumstances.
  7. Finally, FireVu also uses a visual smoke detection algorithm, providing advanced early warning, even if a fire has started outside of the field of view and the smoke may be spreading to other areas.

Waste management and recycling facilities must prioritise fire safety to protect their operations, personnel, their local communities, and the environment.

Implementing advanced fire detection systems is essential for achieving this goal.

By addressing the unique risks and challenges associated with fire detection in these types of environments, FireVu’s technology ensures that these facilities can continue to operate safely and efficiently, contributing to a more sustainable future.

Case Study

NetVu and Fire Shield have come together to forge a powerful strategic partnership to deliver rapid fire detection, verification, and suppression.

The agreement creates a comprehensive solution that brings together the rapid fire detection and verification capabilities of FireVu with Fire Shield’s systems designed to detect and automatically deploy extinguishing agents, including water, foam, or gas, to suppress the fire.

The partnership provides the ultimate automatic detection and suppression solution for the challenges of the waste and recycling, waste to energy industries, and other similar environments.

The system also allows detailed incident review through footage retrieved from NetVu video detectors, enabling a thorough analysis of the fire’s origin, behaviour, and effectiveness of the suppression response.

This comprehensive approach not only addresses the understanding of past incidents, but also aids in developing future mitigation strategies.

For more information visit www.firevu.com. Meet the team at RWN on 11-12 September on the Fire Shield Stand (No. CT-F212) and Recycling Expo on 15-16 October (Stand T40).

This article was originally published in the September 2024 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.

The advantages of embracing fire extinguisher recycling

Toria Jones, head of marketing at CheckFire, delves into the importance of fire extinguisher recycling within the fire trade

In fire safety, the responsibility to protect lives and property extends beyond the immediate response to emergencies.

Now more than ever, it encompasses a broader commitment to sustainable practices wherever feasible.

Fire extinguishers play a pivotal role in the array of crucial components within fire safety equipment, and while the urgency of their deployment and effectiveness in putting out fires is a top priority, recycling the unit after its lifecycle has come to an end is also important.

Therefore it’s necessary to raise awareness of the recyclability of fire extinguishers in the industry, as it makes for procedural efficiency and holds importance for environmental sustainability and corporate responsibility.

The proper handling, storage, emptying, disposal, and recycling of fire extinguishers forms a complex operation, particularly considering the distinct procedures required for different types of fire extinguishers.

Fire extinguishers, like all manufactured goods, have a finite lifespan, with components and extinguishing agents subject to degradation over time and accidental damage causing units to become ineffective – hence the BS 5306-3: 2017 regulations that stipulate their regular maintenance and servicing.

It’s worth reminding that fire extinguishers that are overdue their service may be compromised in terms of their effectiveness in combating fires.

But once serviced, if it’s deemed the unit should be replaced, there may be environmental risks if it’s disposed of improperly.

Therefore, it’s essential for the fire trade to be aware of when a fire extinguisher is coming to the end of its life and to recognise the importance of recycling units afterwards.

When do fire extinguishers need replacing?

The lifespan of a fire extinguisher is limited, determined by the result of its service and maintenance.

An annual service is required, followed by a five-year extended service for water, foam and powder fire extinguishers.

CO2 fire extinguishers, meanwhile, must be refurbished or replaced every 10 years.

Regular risk assessments are essential to identify signs of damage or expiration, ensuring the effectiveness of fire extinguishers in emergencies.

When the time comes, the unit must be serviced by a qualified engineer, who’ll conduct a detailed inspection of the fire extinguishers.

From here, depending on the findings of the extended service, the engineer will dictate whether the fire extinguisher is to be refilled or replaced.

Dispose or recycle: Making responsible choices

When the time comes for replacement, the disposal of these units can present a challenge.

Fire extinguishers must not be discarded into bins as this not only poses environmental risks but also disregards the opportunity for recycling.

Recycling fire extinguishers entails proper handling to prevent accidents, storage to avoid environmental contamination, emptying to remove residual agents, and disposal in compliance with regulations.

Trained professionals equipped with expertise in fire extinguisher recycling are essential for executing these tasks effectively.

The environmental benefits of fire extinguisher recycling are manifold.

Pressurised containers, if crushed improperly, can be hazardous.

Whereas, recycling mitigates these risks while reducing carbon emissions and minimising pollution.

Such measures are vital for preserving ecosystems and safeguarding wildlife.

The significance of responsible fire extinguisher recycling extends beyond environmental considerations.

It highlights a broader commitment to sustainable practices within the fire trade.

By embracing recycling, organisations can demonstrate their dedication to minimising their environmental footprint and contributing to a greener future.

Through recycling, all physical elements of the fire extinguisher can be reused, ensuring no waste.

In fact, part of CheckFire’s recycling service ships the recyclable materials overseas to support infrastructure in India.

How fire extinguisher recycling works at CheckFire

At CheckFire, we recycle between 25,000 to 30,000 fire extinguishers per month.

Most standard fire extinguishers can be safely recycled, especially if they have a steel body.

We recycle fire extinguishers, including water, foam, powder, CO2 and wet chemical, and fire extinguisher cardboard packaging too.

Each element of a unit is recycled and used again in various ways, across a range of industries.

This will ensure total safety and compliance while giving peace of mind that no damage is done to the environment.

Our service works in the following way:

Collecting and unloading

Our customers can arrange for us to collect fire extinguishers or drop off units at any of our depot sites – making it accessible to all.

We make sure that vehicles are unloaded safely, with engines off.

It’s also important that all units have suitable safety pins in place before handling or moving.

We have strict protocols in place to ensure safety at all times, including a requirement that all scrap fire extinguishers, both pressurised and unpressurised, are pinned and tagged before being collected or dropped at the facility.

Processing and sorting

Our recycling team processes requests and prepares for sorting according to the type of fire extinguisher.

Any unit identified as potentially unsafe for normal discharge will be moved to a quarantine area for further examination.

Dismantling and recycling

Once authorised, unit dismantling begins, including the removal of safety pins, seals, handles, and valves.

Everything from steel to brass to plastic is placed in the material’s corresponding collection tanks and then passed to specialist processors for recycling.

Enhancing awareness in the sector

Raising awareness about the importance of fire extinguisher recycling is essential for fostering widespread adoption.

It’s highly encouraged that organisations seek out fire extinguisher recycling services and find out more information about the process, including how it works and the benefits it entails.

By understanding the logistics and participating in fire extinguisher recycling, organisations can take proactive steps towards incorporating responsible disposal practices into their fire safety protocols.

This approach not only promotes environmental sustainability but also ensures compliance with regulatory standards and demonstrates corporate responsibility.

By embracing responsible disposal practices and recycling initiatives, organisations can mitigate environmental risks and reduce carbon emissions.

Through collaboration, education, and innovation, the fire trade can lead the way towards a greener future, where fire safety and environmental responsibility go hand in hand.

This article was originally published in the May 2024 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.