Rhino brings high-performance fire door to market

UK manufacturer of engineered doors, Rhino Doors has completed all necessary fire tests on its high-performance integrity and insulation-rated fire door, following recent successful tests conducted on its single leaf variants.

The doors, which are available in both single and double leaf variants, with or without vision panels, are rated at 90 minutes duration for both insulation and integrity when tested in accordance with EN1634-1.

At only 63mm thick, the doors are designed to be architecturally attractive and technically proficient for use in high-visibility commercial environments.

The results of Rhino’s recent tests saw the radiated heat level (measured at 1,000mm), being 50% lower than the results achieved by the current market leading El door.

As a result, with the launch of Rhino’s new El rated fire door to market, it will offer the best possible protection against radiated heat than any other fire door available whilst still maintaining a useful, traditional integrity rating of 90 minutes.

Commenting on the results of the tests, and the potential industry-wide implications, Group Engineering Director, Dr Chris Norris, said: “It is relatively easy to design and produce an integrity and insulation resisting fire door at 90 minutes or more, if the client is unconcerned with the appearance of the final product.

“For example, the appearance of cross passage escape fire doors along the length of an active rail or road tunnel is often relatively unimportant (because they are not on view) and hence easier to engineer when you are not restricted by how the final door looks.

“Designing a high-performance, insulated fire door to provide >90 minutes protection, whilst still maintaining the appearance and profile of a traditional commercial steel door, is a far greater challenge.

“We’re delighted to have completed this development project, which has allowed us to launch this product to market and, as a result, significantly improve the protection offered to users, compared to traditional, integrity-only fire doors.”

Rhino’s new El-rated insulated steel fire door is expected to go into production this summer.

IFSJ Exclusive Interview: Jon Walter, Managing Director at Rhino Doors

Rhino Doors, manufacturer of high-performance engineered doors, recently appointed Jon Walter as Managing Director. IFSJ Editor Iain Hoey caught up with Jon to find out more about what his appointment means for the company.

Can you tell me a bit about Rhino Doors: what it is, what solutions it provides?

Rhino Doors designs and manufactures high-integrity doors for the protection of people and high-value assets, and our products offer our clients protection against terrorist assault, explosion, fire, noise, flood or radiation, or a combination of these hazards.

We work across several key sectors, including transport, defence and critical national infrastructure, and our customer portfolio is extremely varied and has included the Ministry of Defence, Transport for London, utilities providers, power generation companies, and hospitals.

We offer our clients a fully comprehensive service, including design and manufacture, site assessment to plan for installation, and installation and servicing through our dedicated aftersales division, Rhino Site Systems.

Can you tell me a bit about your background?

I have always worked in the manufacturing industry, initially in the automotive and rail sectors, and latterly with specialist engineering businesses, of which Rhino is a great example.

My career started in quality management and then progressed through operational control to business management, in the UK, Europe, and the US. I have also spent some time in management consultancy, particularly in the field of operational and business improvement.

How did you come to join Rhino Doors as Managing Director?

I was introduced to Rhino Doors through a mutual acquaintance. The company has grown significantly over the last three years and, to better focus on meeting its clients’ needs, has transformed from a single site company to a holding group, managing three companies over two sites.

Rhino Engineering Group is the parent company, with Rhino Doors, Rhino Site Systems and Rhino HySafe all sitting beneath it. When Stuart Lawrence moved up to Group Managing Director of Rhino Engineering Group, a vacancy was created for a Managing Director of Rhino Doors.

When I was introduced to the company, I was struck by the positive can-do culture and the willingness to go the extra mile to support clients. That, together with an impressive product range and my preference for niche engineering, made it an interesting proposition and I joined Rhino in April of this year.

What expertise will you be bringing to the business?

I have many years’ experience of running and growing engineering businesses. I enjoy selling engineered products which address a challenging technical problem; if the product is good, selling is really about demonstrating the technical solution to the customer, which is very satisfying. Having worked in the automotive industry, I am uncompromising when it comes to improving business performance by reducing waste and introducing methods of working smarter, not harder.

Can you tell me more about Rhino Doors’ expansion plans? Are there any markets it’s looking to expand into?

Rhino’s plan is to continue the pace of growth over the next four years to roughly double the size it is now. This will be achieved by diversifying into other sectors and by continuing to grow the Group’s installation and servicing business.

We see significant opportunities in the nuclear energy sector, with the decommissioning of the Magnox era reactors and the need for secure storage areas for contaminated waste. We are developing a series of very high-performance fire doors which will have multiple applications, and our security door business continues to show strong growth. It is particularly exciting to see the launch this year of Rhino’s high-performance insulated fire door offering up to 90-minute protection for both integrity and insulation, presented in a package that will be attractive to architects.

Another exciting development for the Group is our sister company, Rhino HySafe, which is currently in the R&D phase of producing ultra-fast explosion relief products for use within hydrogen refuelling stations. This project, which is part-funded by the Welsh Government, has no direct connection to Rhino Doors, but we are watching with close interest to see how HySafe’s products could incorporate Rhino Doors technology.

Generally, we will play to our strengths and expand our involvement in challenging, high-value projects which use doors with multiple protective functions. On the installation and servicing side, I know that Rhino Site Systems wish to provide customers with safety checking and servicing plans for non-Rhino doors, in addition to our own installed portfolio.

Rhino Doors expands with EV charging point installations

UK-based engineered doors manufacturer Rhino Doors is strengthening its commitment to its people and the environment with the installation of electric vehicle charging points at one of its manufacturing facilities.

Rhino Doors, whose main base is in Port Talbot, South Wales, installed the charging points to encourage its team members to adopt the use of electric vehicles (EV), and to support clients visiting the facility via an EV.

By providing its team with the facilities to charge their vehicles at work, Rhino is working to offset its carbon footprint and mitigate negative impacts on the environment.

This new initiative comes after the manufacturer completed Made in Britain’s Green Growth Programme in February of this year, scoring highly for social impact and green credentials.

The Green Growth Programme is designed to support UK manufacturers to advance their progress on sustainability and work towards reaching net zero by 2050 or earlier.

In January of this year, Rhino also published its strategy on Corporate Social Responsibility, outlining the ways in which it is working to prioritise both people and planet.

Spanning the key areas of Environment, Community, Workplace & People, and Marketplace, the company’s CSR strategy details a range of initiatives it has implemented to positively impact on local communities and the wider environment.

Stuart Lawrence, Group Managing Director of Rhino Engineering Group, said: “As a manufacturer of industrial doors, we know that the intensive work we undertake can have an impact on the environment and the people around us.

“We’re very proud to have been recognised by Made in Britain for our continued efforts to minimise our environmental impact and work towards carbon neutral operations.

“This new initiative is just one small way in which we are working to implement sustainable practices and bolster our ethical standing with all our stakeholders.”

Rhino receives RoSPA Gold Award for health and safety performance 

UK-based fire doors manufacturer Rhino has received a Gold Award from the Royal Society for the Prevention of Accidents (RoSPA) in recognition of its high health and safety standards.

The annual awards, which are the longest running and most established in the UK health and safety industry, celebrate the organisations leading the way in health and safety management.

Nearly 2,000 organisations enter the awards each year to demonstrate their excellence in safety performance and their commitment to the health and wellbeing of their teams. 

This year, Rhino Doors joins winning organisations from over 50 countries around the world, spanning sectors including construction, transport logistics, engineering and manufacturing. 

The receipt of this coveted accolade comes after Rhino was awarded ISO 45001 certification in 2021, demonstrating the efficiency of its systems to improve health and safety and minimise or eliminate hazards. 

Stuart Lawrence, Group Managing Director of Rhino Engineering Group, said: “I’m very proud of the Rhino Doors team for the part they’ve played in securing this incredible achievement. 

“Working in complex, challenging environments means that the health and safety of our people is of paramount importance, and we’re committed to keeping robust systems in place to mitigate the risks to our team. 

“This award is testament to that commitment, and I look forward to building on this success as we move forwards.” 

Julia Small, RoSPA’s Achievements Director, said: “This is a fantastic and well-deserved accomplishment. All our award entrants demonstrate their unwavering commitment and passion for keeping people safe at work. 

“By receiving this recognition, Rhino Doors joins like-minded businesses and organisations worldwide, who represent the very best in their approach to health and safety. 

“I would like to add my personal thanks for all the work that it has taken to secure this well-deserved award – congratulations to all those involved, who champion and drive up health and safety standards every day. You are a fantastic example to others in your sector.” 

Rhino will collect its RoSPA Gold Award at a presentation evening at Nunsmere Hall, Cheshire, on June 23, 2022.