Robust UK launches new adjustable door head extensions

Robust UK has revealed that it now offers adjustable head extensions free of charge on all non-certified door sets on request.

According to the company, this innovative solution is designed to cover gaps of up to 15mm between the frame header and the structural opening.

Unlike conventional solutions such as spacers and mastic that simply fill gaps, the adjustable frame header extension creates a professional-looking installation, every time, enhancing the overall appearance.

Adjustable extensions

The company claimed that fitters will welcome the fact that the adjustable extensions for door headers avoid the need for frame packers and dispensing of the need for mastic will also ensure a more aesthetically pleasing result for the end customer.

Ultimately, Robust’s new adjustable header extensions reduce the risk of remakes or unsightly gaps following site survey mis-measurements or in the instance of particularly out-of-square structural openings, supporting smoother project delivery and avoiding unnecessary cost.

Installation is simple and efficient thanks to the use of jacking screws and each unit is manufactured so that it can be trimmed on-site to the exact required length, ensuring a precise finish every time, Robust added. 

Previously, gaps of up to 10mm would have required filling with mastic, a process that could delay projects, look unsightly, increase costs and often involved specialist trades.

Robust said that its new adjustable header extensions eliminate these issues and increases the gap tolerance by 5mm, allowing fitters to complete installations quickly and efficiently while maintaining a high-quality finish.

Paul Williams, Commercial Director at Robust explained: “Our new adjustable head extensions provide installers and project managers with the ability to achieve an aesthetically pleasing finish to a door set, even on challenging projects.

“It was developed in response to customer requests for a completely flexible solution, allowing customers to overcome any issues with mis-measurements up to 15mm between the frame header and structural opening,” he concluded. 

Robust UK appoints new product and compliance lead

Robust UK strengthens technical leadership with new appointment

Robust UK has appointed Rob Mottram as Head of Product and Compliance to support growth and innovation across its range of steel door solutions.

The company announced the strategic move to advance product development and drive innovation.

Mottram brings more than 10 years of industry experience to the role.

He previously served as Technical Manager for the ARRONE range at HOPPE (UK).

During his time there he gained knowledge of door hardware and the testing and certification processes that underpin product performance.

Mottram has prior experience at Robust UK having worked as a Design Engineer, Production Supervisor and Research and Development Manager.

Career background and industry expertise of Rob Mottram

Emily Mathews, General Manager at Robust, said: “We’re thrilled to welcome Rob to the Product and Compliance team.

“His extensive experience, time spent at HOPPE, technical expertise and strong understanding of our business and culture from his previous time with us will be invaluable as we continue to strengthen our range of fully certified and compliant products.”

As Head of Product and Compliance Mottram will lead the Research and Development and Drawing teams.

He is responsible for driving innovation and ensuring compliance across the product portfolio.

Mottram is a qualified Certificated Standards & Regulations Advisor (CertSRA).

He holds Guild of Architectural Ironmongers (GAI) Diplomas in Door Systems (RegDS) and Access Control (RegAC).

Professional contributions and fire safety education

Mottram said: “I’m delighted to be back at Robust to contribute to the continued growth and innovation of its extensive product portfolio.

“It is a proud moment to be leading two teams that I have previously been part of, helping to make a real impact on product innovation and compliance.”

The new appointee is an active member of the GAI Education Committee.

He contributes to industry training and delivers educational sessions while supporting examination processes.

Mottram is currently completing a Diploma in Principles of Firestopping to deepen his knowledge of how doors function in passive fire protection.

New fire-rated RISER-DOR expands Robust UK access panel range

Fire-rated riser door launch

Robust UK has launched RISER-DOR, a bespoke fire-rated riser door for concealing service units and providing access within vertical shafts.

Robust UK said the made-to-order access panel is designed for electrical wiring, plumbing and HVAC systems.

The door is fire-rated to E120 and is described as providing 120-minute fire resistance.

It is intended to contain fire within the shaft for up to two hours and to prevent flames entering the shaft if a fire starts outside it.

Product design and specification

RISER-DOR is designed to sit flush within the wall and includes concealed pivot hinges, a concealed frame and minimal visible hardware.

The door uses a three-point locking system operated with a T-bar key.

It can be polyester powder-coated as standard and finished in any colour to blend with the surrounding wall.

Materials and intended use

Robust UK said RISER-DOR is fully compliant with relevant building regulations and is intended for multi-storey commercial and residential buildings including hotels, offices, hospitals and educational facilities.

The door is made from Magnelis steel and is available with a warranty of up to 10 years.

According to the company, the material forms a self-healing protective layer on cut edges to improve corrosion resistance and extend product life.