IFSJ Exclusive: Practical water mist applications with IWMA

The International Water Mist Association looks at the growing use of water mist suppression across various industries

It all started with marine and offshore applications. However, for many years water mist systems have been installed in buildings on land. When it comes to the different classes of fires, water mist ticks more boxes than any other kind of fire suppression system. This is due to the smaller droplets that interact with the fire in a different way than the larger droplets from traditional sprinkler systems. Water mist systems deal with heat and oxygen, whereas sprinkler systems only deal with heat. This is reflected in the list of applications that – over the years – has grown to considerable length.

Healthcare

One typical area is the health sector. Hospitals, health centre, care homes. Derek Killaspy, managing director of Fireworks Fire Protection and IWMA (International Water Mist Association) member, explains: “While fire sprinklers have been the traditionally chosen solution in the past, we saw the beginnings of the transition to water mist fire protection around a decade ago. Private clinics were amongst the first to benefit from the superior life-saving properties offered by water mist.”

One hospital which is equipped with a water mist system is the VUmc University Medical Centre in Amsterdam, one of the largest high-pressure water mist projects in the Netherlands. Provider of the system is the German company Fogtec (also an IWMA member). Rüdiger Kopp, Fogtec’s managing director fixed systems, says: “We believe that high-pressure water mist offers the best fire protection for the hospital environment. Two points in favour of this technology are the high cooling effect and the minimal water usage. The result is an easy evacuation in case of a fire and limited fire and water damage to the valuable equipment and the building.”

Particularly in retrofit situations to existing hospitals, the small pipe diameters and reduced water storage requirements render a flexible and space saving installation of the system possible.

In 2020, the installation process started. The system was selected as an integral part of the buildings’ engineering scheme to lift the hospital complex’ fire safety concept to the highest level. It was installed while the medical centre was in full operation, which means that installation works were carried out while patients were taken care of and doctors, nurses and students were on duty.

Special installation concepts had been developed by Fogtec to ensure as little interference as possible to the daily routine in the hospital. The use of flexible high-pressure stainless-steel hoses in conjunction with high-pressure press fittings reduces the site presence to a minimum and guarantees a quiet and clean system integration.

Data centres

Two further, nowadays typical and common applications are the protection of data centres and archives. Regarding the protection of data centres, IWMA member Marioff can report about two projects in the Dutch cities Groningen and Eindhoven.

The facility at Groningen is a multi-tenant data centre with customers across industries. One significant client is Overheids Datacenter (ODC) Noord, one of the four government data centres in the Netherlands, underscoring the need for uninterrupted operation.

Business continuity at NorthC Groningen, as for all data centres, is paramount. Fire suppression in the facility is particularly challenging because of the need for the high airflow and high-power density. NorthC Groningen ultimately chose Marioff HI-FOG as the fire suppression solution to protect their critical infrastructure through Marioff’s partner FireX with a complete suppression and detection system.

The facility at Eindhoven is the first carbon-negative data centre in the world that also holds a Tier 4 certification, the highest guarantee of reliability possible, which means failure of their digital systems must be avoided at all costs. All systems and installations at the 1,200 square-metre facility must be redundant and separate.

This meant thinking through the fire protection plan from the ground up, while simultaneously meeting the fire suppression challenges of high airflow and power density presented by data centres. Finally, Eindhoven’s commitment to cradle-to-cradle sustainability principles meant accounting for water usage.

The fire safety concept for the facility was developed in collaboration with RHDHV and FireX. For Eindhoven, detection was made highly sensitive, with automatic and localized discharge to protect the data centre’s business continuity — a tailor-made fire protection solution for protecting the most critical data.

HI-FOG discharges high-pressure water mist that effectively suppresses, controls and cools fires. It uses less water than traditional sprinkler systems, minimising water damage in the event of fire and reduces the possibility of a false discharge when compared to gas suppression.

Public buildings

One famous archive which is protected with water mist is the Bodleian Library at Oxford University. Another example: the Hubei Provincial Archives. They maintain the province’s collection of nearly one million extremely valuable books, paintings, calligraphies, and other historical documents – many dating back to the Ming Dynasty.

“When the government built the new 60,000 square-metre building to house these very flammable treasures, the responsible engineers selected amongst others Danfoss PAH (Pump Axial-Piston High-Pressure) pumps to power our advanced high-pressure water mist fire suppression system,” says Amin Hadian, application manager at Danfoss High-Pressure Pumps.

The focus lay on providing a compact, reliable, simple to maintain high-pressure water mist system that would protect these historical treasures. Because the collection is largely paper-based, engineers from fire-suppression specialist HeFei KDLian proposed installing a water mist system, which reduces water damage significantly better than traditional sprinklers.

Hadian explains: “For this project, high-pressure pumps by Danfoss were definitely part of the solution.” Based on project requirements and positive past experience with Danfoss products, the HeFei KDLian engineers specified 85 PAH 80 pumps to provide misting pressure. They also selected Danfoss solenoid, check, and pressure relief valves.”

Protecting businesses

Of course, in most cases, what is protected are lives, properties, and jobs. In other cases, it is seemingly small things like labels on wine bottles. “But if that is your business, it is also your livelihood”, says Bettina McDowell, IWMA general manager.

Valuable bottles of wine lose their value if the label is flawed by – for example – activated sprinkler systems that can impair or even wash labels off wine bottles. IWMA member BFL Baltic Fire Laboratory was contracted by Ultra Fog – also a member of IWMA – to check nozzle capacity against storage racks with a very high fire load.

To validate the damage on goods, the Baltic Fire Laboratory suggested making the test more realistic by placing a bottle of wine in the rack next to the burning one to make sure it did not explode due to heat exposure (which it did not) but also to make sure the water would not wash the label off the bottle (which also it did not happen). 

The aim was to design a protection for a medium-sized storage with a height of 5.25 metres. The Baltic Fire Laboratory (where the test was performed in August 2022) used – as a base – FM 5560 HC-2 with the difference that the storage height was slightly changed to three instead of two racks.

The data and conclusion that could be drawn from this test underlined the cooling effect and radiation shielding water mist provides.

Other applications

Over the years, speakers at the International Water Mist Conference have introduced their projects: The Spanish Congress Palace in Madrid, the Hungarian Parliament in Budapest, St. Mark’s Basilica in Venice and St. Patrick’s Church in New York. They talked about safeguarding escape routes in high-rise buildings, about the protection of industrial oil cookers, saunas and wooden churches and sensitive roof structures.

“It will be interesting to see what topics will be submitted for the 22nd International Water Mist Conference”, adds Bettina McDowell. This event will take place in Copenhagen, Denmark, on 11th and 12th October 2023. The conference hotel will be the Copenhagen Marriott. The call for papers will be released on 1st February, the deadline by which abstract should be submitted and the date from which onwards delegates can purchase their tickets is 15th May.

This article was originally published in the January edition of IFSJ. To read your FREE digital copy, click here.

IWMA issues call for papers for annual conference

The 22nd International Water Mist Conference will take place in Copenhagen, Denmark, on 11th and 12th October 2023. Organised by the International Water Mist Association (IWMA), the conference venue is the Copenhagen Marriott Hotel.

The IWMA has issued a call for papers which is now open and will run until 15th, May which is also the day on which the conference webpage will go live.

An exhibition will run alongside the conference providing the sponsors with the opportunity to network with the delegates, showcase their products and generate new sales leads. The booking forms are available on the IWMA webpage www.iwma.net as is the call for papers.

IWMA general manager Bettina McDowell commented: “Day one of the event will mainly focus on applications, whereas day two will take a more scientific approach to the water mist technology.”

The conference programme will be published on 1st August. The early bird period will end on 15th August.

International Water Mist Conference is coming to Copenhagen

IWMA president Are Wendelborg Brandt has announced that 22nd International Water Mist Conference will take place in Copenhagen, Denmark. The conference will take place over 11-12 October at the Copenhagen Marriott Hotel.

The call for papers will be published on 1st February 2023. Sponsors can start booking their table tops for the exhibition – which will run alongside the conference – from that day onwards.

IWMA general manager Bettina McDowell explained: “We will again offer three different packages for companies that want to support the event. Further details will be available from the IWMA headquarter in Hamburg.”

Monday 15 May is the final date to submit abstracts and apply for a speaker slot. The conference webpage will also be activated on this day.

Deadline for submissions to apply for the IWMA Young Talent Award is 28th April. In 2023, this award will go to the author of the Ph.D. thesis dealing with water mist.

Exclusive: Critical certification for water mist systems

Vivek Vijay, Certification Specialist with Emirates Safety Laboratory, explains the importance of third-party certification for water mist systems

When we hear about a water mist system, multiple questions arise regarding its reliability, durability, effectiveness parameters on various classes of fires, system maintenance costs, how it can replace other suppression agents – the list goes on.  Some still perceive water mist to be an ineffective or antiquated fire suppression/protection system compared to other suppression agents like foam, clean agents, or dry and wet chemical systems.

In recent years, there has been solid progress in water mist system technologies with various new brands entering the market with their unique designs, better extinguishing abilities, improved reliability, and advanced durability.  It is time to reconsider and explore water mist systems, the benefits these types of systems can provide and explore insights into how these systems support sustainability, and water conservation, and contribute to impacting less on the environment.

NFPA defines water mist systems as fire suppression systems that use ‘very small’ water droplets to extinguish or control fires. These droplets are more efficient and effective in containing fires over standard sprinkler systems due to the increased cooling effects, oxygen displacement capability, and pre-wetting function that the droplet size and distribution provide.

Other benefits of water mist systems over standard sprinkler systems are they require less water and operate via reduced pipeline sizes.  Water mist fire protection systems can be either a single fluid (water) or twin fluid (water & atomising media) system.

A water mist system, sometimes referred to as fog or ultra-fog water mist system, utilises water as a medium, like conventional sprinkler systems, for containing and extinguishing the fire. So why consider a different system that uses the same medium for fighting and suppressing fires?

To answer this, we need to explore various considerations, including the difference between a water mist system and a traditional sprinkler system, whilst seeking to understand the reliability and effectiveness of water mist and, for selection, we need to consider specific hazards and occupancy needs.

It is the revolutionised design of a water mist system where the water droplet size is significantly reduced to an extent where it is discharged in the form of fine mist from a discharge device.  The mist droplet absorbs enough heat for it to convert from liquid state to steam, it expands, and when the water molecules expand as steam, it eliminates oxygen molecules from the burning particulate. 

Also, with respect to the consumption rate of water, a water mist system uses 50 to 90 per cent less water as compared to a traditional sprinkler system. Again, the merit of the water mist system is not only limited to controlling the room temperature and converting droplets to steam, thus suffocating the fire, but also in its ability to reduce water damage as compared to traditional sprinklers. With that, the water mist system proves to be more efficient on electrical fires as well as occupancies with valuable items that require as little water damage as possible.

Setting the standard

Now the question is, how can a water mist system be considered reliable for the protection of specific applications and specifically protected area volumes? If a manufacturer/distributor approaches you with a conformity certificate for their water mist system against NFPA 750 standard, can it be accepted or not?

The answer is no. Why? Because NFPA 750 standard provides a guideline for the minimum requirements for the design, installation, maintenance, and testing of water mist systems. As mentioned in the scope section of the NFPA 750 (2023 edition), ‘This standard does not provide definitive fire performance criteria, nor does it offer specific guidance on how to design a system to control, suppress, or extinguish a fire’.

Then what are the standards available in the market for getting water mist systems tested and certified? Is certification granted for the entire system or for individual components? Is there a unique comprehensive standard for water mist systems?

Third-party certification agency, such as Emirates Safety Laboratory (ESL), can support end users with customised evaluation program for the specific water mist system based on the individual requirements as per the FM 5560 standard.

A third-party conformity assessment body (CAB) will work case by case and provide customers with a tailored assessment program that will be acceptable local authorities. When it comes to fire test protocols, they are common and required for all water mist systems. Certification agents such as ESL will be able to specify the range of components and fire tests that need to be conducted for the proposed system.          

ESL’s certification assessment program is not limited to component evaluation and fire test protocols. It also includes a peer review of the manufacturer’s design, installation, operation, and maintenance manual, ensuring the proposed water mist system is designed for the specific application/hazard.

A detailed technical study about installations should also be carried out and evaluated to determine whether the proposed installation can achieve maximum effectiveness. When it comes to operation and maintenance, the third party should ensure that the proposed system is user-friendly and easy to maintain, and many such technical aspects ensure the proposed system is appropriate and suitable for the specific environment, hazard and applications.

Third-party certifier exists to support manufacturers or their representatives to obtain accreditation for either individual component component assemblies or the entire water mist system itself. For example, ESL will focus on the customer’s targeted market and our evaluation program includes the local regulations/requirements. We will also help to identify whether the individual component needs to be included in the certification program or not.

By holding a third-party certificate of conformity for your water mist system, the product is demonstrably capable of combatting almost all classes of fires. Certified water mist systems can now displace traditional sprinklers for Class A fires, foam concentrates and dry chemicals from Class B fires, clean agents and carbon dioxide from Class C fires and finally, wet chemicals from Class K/ Class L fires.

A new perspective

Over the past decade, various research shows that a water mist system is as effective as a foam system even though it does not create a complete cover of a blanket over the hazard. It can suppress fire by displacing oxygen with the steam production and needs to stay for a period of time to prevent re-ignition. The case is very similar when it comes to an alternative to dry chemical systems and clean agent systems.

Studies showed that due to the droplet size, a water mist system causes very little damage to equipment, reduced respiratory issues, relaxed evacuation of people, easier residue cleaning, etc., and when compared to the clean agent and dry chemical systems, associated costs can be significantly less for water mist system.

The most important component of a water mist system is its high-pressure pump system. Third-party certifiers such as ESL can provide individual certification for high-pressure pumps and their associated accessories. An evaluation program for water mist pump certification will be set out based mainly on the type of pump and its targeted market and the assessment will provide conformity on the product and verifies its performance, durability, reliability and its suitability.                                                 

Another major component of a water mist system is its discharge nozzles which contain two or more orifices designed to produce and deliver an atomized water spray. Nozzles can be designed to operate independently of other nozzles, as a group of nozzles or as a combination of two or more. 

Certification offers assurance that the proposed nozzle is suitable for the specific requirements. This can be achieved by undertaking a peer review and evaluation, executed by undertaking a detailed assessment of the various test results understood from the test reports that were conducted in accordance with the CAB’s test plan. 

The conformity certificate issued by ESL will better position the manufacturer to access more markets and geographies, and at the same time, end users can trust and rely on the proposed system design, assured performance and fire rating criteria.        

Emirates Safety Laboratory can provide a certificate of conformity to the water mist system or its individual component and component assembly through its tailored assessment plan as per the FM 5560 standard and other local regulations enabling more user-friendly and reliable water mist system products to be introduced into the market.

This article was originally published in the September edition of IFSJ. To read your FREE digital copy, click here.

IWMA introduces The Matrix to its website

The International Water Mist Association (IWMA) introduced The Matrix to their webpage. The document is a visualisation of all current water mist applications and associated fire test protocols that have been published by certification/test agencies. IWMA board member Jonathan Carpenter of FM Approval explains: “The intent is to showcase that water mist systems are a fire protection option in many applications that have avenues for testing and certifications from third party agencies.”

The Matrix lists applications where water mist is a fire protection option for different hazards and occupancies, in both land and marine segments, and the associated fire test protocols available for each. It will be useful for all parties involved in the fire protection industry, particularly for those not directly involved such as insurance companies, architects and end users.

The Matrix will be updated quarterly or more frequently based on the amount of requests and changes in the industry.

Member of the board Alex Palle of VID Fire-Kill says: “We have now made it easier to define which solutions are suited for a given risk – knowledge that typically can be found in codes and standards covering more standardized firefighting technologies, but for water mist has been difficult to describe as each water mist solution is somewhat unique.”

www.iwma.net

IWMA to support UN Goals

Being an agent of an eco-friendly technology, the International Water Mist Association (IWMA) has resolved the support of three of the United Nations’ Sustainable Development Goals (SDGs): No. 6 (clean water and sanitation), no. 9 (industry, innovation and infrastructure) and no. 13 (climate action).

How will IWMA support these UN Sustainable Development Goals? IWMA president Are Brandt explains: “The IWMA Board of Directors have agreed to donate 1% of the annual incoming membership fees to the United Nations. IWMA will support the goal alternately starting with goal 13.”

The Sustainable Development Goals, also known as the Global Goals, were adopted by all United Nations’ Member States in 2015 as a universal call to action to end poverty, protect the planet and ensure that all people enjoy peace and prosperity by 2030.

“Everyone is needed to reach these ambitious targets. The creativity, know-how, technology and financial resources from all of society is necessary to achieve the SDGs in every context. That is the reason IWMA will contribute”, explains IWMA general manager Bettina McDowell.

https://iwma.net/