Workplace safety gaps highlighted in Blackline Safety survey

Safety budgets and behaviour gaps

Blackline Safety has published findings from a global workplace survey showing that 95% of safety leaders plan to maintain or increase budgets over the next two years.

The company said the study was carried out by independent research firm NewtonX and surveyed 200 senior safety and operations professionals globally at companies with at least 500 employees.

The findings are compiled in the Keeping People Safe: Global Data on the State of Workplace Safety report, which Blackline Safety said is available free of charge.

The survey found that 97% of safety leaders believe workplace safety is fundamental to reliable productivity.

It also found that 64% of respondents see a gap between safety protocol and real-world behaviour.

Christine Gillies, Chief Product and Marketing Officer at Blackline Safety, said: “It’s clear from the survey that a majority of experts support a change in safety culture across industries.

“As a result, we’ll see safety increasingly becoming a holistic, enterprise-wide operating system instead of a compliance function, and companies that treat it this way will close the protocol-behavior gap, creating safer and more productive workplaces.”

Gillies said feedback from respondents pointed to disconnections between people, process and technology.

She also cited a lack of understanding of day-to-day worksite realities by those creating protocols.

Additional processes that fail to address root causes of safety issues were also identified as a possible reason for the gap.

Safety priorities, trust and AI use

Blackline Safety said the report also identified the main areas where safety leaders are directing budget.

Worker training was the top priority at 46%, followed by workforce engagement at 41%.

Improvements of infrastructure to reduce risk accounted for 34%, with new technology at 30% and internal advocacy to promote the value of safety at 29%.

Nearly one third of respondents said better training could help build greater worker trust when that training is relevant, continuous, two-way and based on a culture of safety.

The survey also found that 76% of safety leaders said zero incident goals persist and are unrealistic.

Respondents reported that organisations are investing in safety tools and devices including personal protective equipment, walkie-talkies and radios, as well as advanced technologies.

Leaders said only 36% of workers have a great deal of trust in their companies’ tools and procedures, with 92% having some level of trust.

Gillies added: “Three pillars make up a strong safety culture – training and communication, tools and technology, and data and reporting.

“Most organizations have all three, yet few have them working together, which means gaps persist even when investment increases.”

The report also found that 65% of leaders expect AI risk prediction tools to become increasingly key.

Respondents said they have a great deal or fair amount of trust in AI tools for safety data analytics and reporting at 84%, training and simulation at 83% and predictive risk analytics at 79%.

Most respondents said they review incident reports and near-miss records, although 33.5% said they spend time on predictive analytics to forecast risk.

Key takeaways from the workplace safety report

Blackline Safety’s Keeping People Safe: Global Data on the State of Workplace Safety report presents findings from a global survey of 200 safety and operations leaders working in organisations with more than 500 employees, supported by interviews across multiple sectors.

The report finds that most organisations are increasing or maintaining safety budgets, with 95% of leaders expecting continued investment over the next two years. It also shows that 97% of respondents link workplace safety directly to productivity, indicating that safety is widely treated as a business function rather than a standalone requirement.

Despite this, incident rates remain high. The report states that 71% of organisations experience recordable incidents or near-misses, while 53% of workplace safety incidents result in injuries that lead to lost time. This gap between investment and outcomes is a recurring theme across the findings.

A majority of respondents report a disconnect between safety protocols and how work is carried out in practice. The report attributes this to gaps between people, processes and technology, along with limited understanding of real working conditions when protocols are designed. Differences in behaviour between contractors and employees are also highlighted, even where visibility into compliance is high.

The report outlines three core components of safety systems: training and communication, tools and technology, and data and reporting. While most organisations have each of these in place, they often operate separately. This lack of integration limits how effectively information is shared and applied across operations.

Training is identified as the top area of investment, with 46% of leaders prioritising it in their budgets. Even so, the report notes that training is often delivered in a top-down format focused on compliance, which can reduce engagement and limit its impact on behaviour.

Organisations are also using a wide range of safety tools, including personal protective equipment, radios and monitoring devices. While 92% of workers are reported to have some level of trust in these tools, only 36% are said to have a high level of trust, with barriers linked to usability, device burden and lack of clarity around purpose.

Data use remains largely focused on reviewing past incidents. The report states that 73% of organisations analyse incident reports and near-miss records, while only 33.5% spend time on predictive analytics. This limits the ability to identify and address risks before incidents occur.

There is growing interest in predictive approaches, with 65% of leaders expecting AI-based risk prediction tools to play a larger role. Respondents report high levels of trust in AI for safety data analysis, training applications and predictive risk modelling.

The report also highlights that 76% of leaders consider zero-incident targets to be unrealistic. It states that these targets can contribute to underreporting of incidents and near-misses, reducing the visibility needed to improve safety outcomes.

Across the findings, the report indicates that improving outcomes depends on connecting training, tools and data into a single system, along with increasing the use of predictive analysis to identify risks earlier.

Gas detection meets voice calls and GPS in Blackline’s G8

Gas detection device and connected monitoring

Blackline Safety has announced G8, an all in one wearable that combines gas detection, lone worker protection and radio quality communication.

The company said the device streams real time data to the cloud through its Blackline Live platform, giving safety and operations teams visibility of worker status, gas readings and site conditions.

Blackline said G8 builds on its G7 line and is designed as a connected platform that can integrate with other digital systems used on worksites.

What G8 includes and when it ships

G8 is described as an intrinsically safe gas detector with an IP 67 rating and swappable cartridges covering more than 20 gases.

The device includes dual band GNSS and GPS, plus ZoneAware geofencing within Blackline Live to define zones and support muster drills.

G8 includes push to talk, emergency voice calling that connects workers to a live monitoring agent and text messaging for preset or custom messages, plus an internal speaker and an optional remote speaker microphone.

Blackline said the device has a larger 64 colour backlit display, NFC TagAssign for device assignment and a 35 lumen flashlight.

Cody Slater, CEO and Chair, Blackline Safety, said: “G8 gives workers access to the tools and information they need to confidently get the job done and get home safe.

“By unifying gas detection, real-time monitoring, and communication in one connected device, we’re delivering more than incremental improvement.

“We’re giving every worker a direct line to the people, data, systems and support they need to make faster, safer decisions.”

Blackline said it is taking orders now, with first shipments expected in February 2026.

Blackline marks fourth appearance in Deloitte Technology Fast 500 listing

Blackline recognised in 2025 Fast 500

Blackline Safety has been named to the 2025 Deloitte Technology Fast 500 list of high growth North American technology companies, according to the company.

The recognition marks Blackline Safety’s fourth appearance on the Fast 500 after listings in 2018, 2020 and 2021.

The Calgary, Canada based connected safety technology firm is one of 114 Canadian companies included in the 2025 ranking.

It is also one of eight companies from Alberta to be recognised this year.

The Deloitte Technology Fast 500, now in its 31st year, ranks technology companies in North America based on revenue growth.

Blackline Safety stated that the 2025 listing reflects continued momentum for its connected safety portfolio.

Blackline growth linked to connected safety demand

Blackline Safety said the company’s latest Fast 500 placement is tied to increasing expectations from customers for connected safety solutions.

Cody Slater, CEO and Chair, Blackline Safety, said: “This recognition, and our continued growth, reflects the rising expectations among our customers worldwide for connected safety solutions.

“Our success is driven by a relentless focus on delivering technology that keeps workers connected and protected in real time, helping to ensure every worker gets home to their loved ones.”

According to the company, its portfolio combines software services with connected gas detectors, lone worker devices and area monitors.

Blackline Safety stated that these products are designed to keep workers in constant contact with monitoring centres.

The firm added that real time connectivity can support faster awareness of hazardous conditions.

EXO 8 area monitor receives multiple awards

Blackline Safety reported that its placement on the 2025 Fast 500 follows a year of wider product recognition.

The company’s EXO 8 area monitor received eight industry awards in 2025.

According to Blackline Safety, the awards recognised the EXO 8 for innovation and ease of use.

The monitor was also cited for its ability to change how organisations detect and respond to hidden hazards.

The company stated that EXO 8 is part of a connected safety approach that links area monitoring with personal devices and software services.

Blackline Safety added that this approach is intended to improve visibility of gas hazards across sites.

Canadian growth rankings highlight ongoing expansion

Blackline Safety noted that its 2025 Fast 500 listing follows further recognition in Canadian business rankings.

Earlier in 2025, the company was named to the Globe and Mail’s Top Growing Companies list for the seventh consecutive year.

Blackline Safety said the recurring inclusion shows sustained revenue growth over multiple years.

The firm added that its ongoing expansion is supported by a focus on connected safety technology.

According to the company, the combined impact of regional and North American rankings reflects continued demand for its products and services.

Operational relevance of Blackline’s growth for safety decision makers

Procurement officers responsible for connected gas detection, lone worker protection and area monitoring may view Blackline Safety’s repeated appearance in the Deloitte Technology Fast 500 as evidence of sustained commercial growth.

This kind of revenue performance can provide an indication that a vendor’s connected safety products are being adopted across multiple sectors in North America.

For fire safety officers, industrial facility managers and risk assessors, the highlighted role of the EXO 8 area monitor in eight separate awards points to industry recognition of area monitoring platforms that combine ease of use with detection of hidden gas hazards.

The company’s continued presence on the Globe and Mail’s Top Growing Companies list may also be relevant for organisations evaluating long term support when considering multi year deployments of connected gas detectors, lone worker devices and area monitors.

Fire engineering consultants and system installers working on integrated safety solutions can use this information when assessing which connected safety ecosystems have both market traction and a growing customer base.

Blackline Safety marks expansion milestone with new global offices

Blackline Safety expands operations across EMEA

Blackline Safety has announced the opening of two new international offices in Cologne, Germany and Abu Dhabi, United Arab Emirates.

According to the company, the expansion strengthens its operations across Europe, the Middle East and Africa (EMEA) and enhances proximity to its growing customer base.

The Cologne office builds on Blackline’s established presence in the United Kingdom and France, supporting regional sales, service and customer engagement across Europe and Africa.

Its Abu Dhabi office will provide training and service support for customers in the energy, utilities and petrochemical sectors.

The company said the new location follows a multi-year purchase agreement with ADNOC, extending its regional reach in the Middle East.

Cody Slater, CEO and Chair of Blackline Safety, said: “We’re excited to bring Blackline’s global operations even closer to our customers across Europe and the Middle East.

“Opening regional offices in Cologne and Abu Dhabi strengthens our local service and support capabilities and positions us to better partner with global enterprise customers.”

Expansion aligns with major international events

The company confirmed that the office openings coincide with its 10th consecutive year exhibiting at ADIPEC in Abu Dhabi.

The event takes place from 3–6 November 2025 at the Abu Dhabi National Exhibition Centre, where Blackline Safety is located in Hall 2, Stand 2460.

It will also participate in A+A 2025 in Düsseldorf, Germany, from 4–7 November, at Hall 4, Stand F06.

Both events focus on safety, energy and workplace technologies, bringing together industry professionals from across the world.

Platform updates showcased at global exhibitions

Blackline Safety said it will showcase major updates to its cloud-based safety platform at both trade events.

The updates were first introduced at the NSC 2025 Safety Congress & Expo.

New features include ZoneAware Geofencing, an upgraded Loner Mobile app, enhanced gas sensor visibility and new bulk management automation tools.

According to the company, these advancements are designed to give safety and operations teams deeper situational awareness and easier programme management.

They also aim to strengthen compliance and efficiency while extending protection to more workers.

Relevance for fire and safety professionals

Blackline Safety’s expansion into Cologne and Abu Dhabi reinforces the company’s engagement with industrial safety markets, particularly in energy, utilities and petrochemicals.

For professionals responsible for monitoring worker safety, this development provides access to localised training, support and technology tailored to high-risk sectors.

The new regional offices will also facilitate faster response to client needs, ensuring connected safety systems are supported by on-the-ground expertise.

Safety officers, operations managers and compliance teams working across multinational or EMEA-based projects may benefit from improved access to connected safety solutions and cloud-based platform updates demonstrated at ADIPEC and A+A 2025.

Blackline Safety celebrates eighth award for EXO 8 device in 2025

Blackline Safety’s EXO 8 earns Firehouse Innovation Award

Blackline Safety has announced that its EXO 8 area monitor has been named a 2025 Firehouse Innovation Award winner.

The company said this recognition marks the eighth major industry award for the device in 2025.

The Firehouse Innovation Awards highlight advances that improve firefighter and emergency response operations.

Firehouse Magazine described EXO 8 as “the only area monitor that detects eight different gases and gamma radiation in a single, rugged, portable device.”

It called the model “a game changer for firefighters who operate in high-stakes environments.”

Cody Slater, Chief Executive Officer and Chair at Blackline Safety, said: “Earning our eighth award this year is a powerful testament to EXO 8’s impact.”

“It’s redefining what teams expect from area monitoring – connecting responders and industrial crews to the critical data they need to make faster, safer decisions when it matters most.”

Portable monitoring with cloud connectivity

According to the company, EXO 8 is the only portable area monitor that combines gas and gamma radiation detection in a single connected unit.

The system streams data live to the cloud, giving emergency response teams real-time visibility in hazardous environments.

This approach supports decision-making in situations where conditions and substances may be unknown.

The manufacturer explained that the platform enables responders and industrial users to view gas readings and radiation levels instantly from remote locations.

Multiple awards recognise EXO 8 innovation

In addition to the Firehouse award, EXO 8 has earned seven other major honours during 2025.

These include two Occupational Health & Safety (OH&S) New Product of the Year Awards, a Red Dot Design Award, a Préventica Paris Innovation Award and three OH&S Industrial Hygiene Awards.

The company said the recognition reflects the device’s design, innovation and contribution to worker and public safety.

Platform update expands data insight

Blackline Safety confirmed that it has also refreshed its EXO 8 analytics report within the Blackline Live platform.

The update introduces features that allow users to view gas readings by location and track gamma radiation trends over time.

According to the company, these functions make it easier to visualise activity timelines and simplify audits and reporting.

Slater added: “Firefighters and first responders put everything on the line to protect others.

“At Blackline, we’re driven by the belief that they deserve that same level of protection in return.

“With EXO’s real-time monitoring and data, we can give them the visibility, confidence and connection they need to get home safe at the end of the day.”

Relevance for fire and safety professionals

The recognition of EXO 8 will be of interest to fire chiefs, emergency response managers and industrial safety officers who rely on area monitoring technology for operational safety.

The system’s ability to detect eight gases and gamma radiation in a single device reduces the need for multiple instruments during hazardous response operations.

Its integration with cloud-based analytics provides command centres and incident managers with real-time situational awareness across complex or remote environments.

The updated analytics within Blackline Live enable safety teams to review exposure patterns, support post-incident reporting and improve risk analysis procedures.

These developments highlight how connected detection tools can enhance both field safety and data-driven decision-making in firefighting and emergency management.

Blackline Safety expands quality assurance program in Canada

Blackline Safety expands in-house quality testing capacity

According to Blackline Safety, its Canadian manufacturing facility has expanded in-house quality assurance operations to increase product testing, add new equipment and grow the specialist team.

The firm said the expansion includes adding more staff, upgrading inspection equipment and increasing testing across its entire product range.

It stated that the upgrades build on a previous CDN $2 million investment in Surface Mount Technology and inspection tools to improve oversight during production.

The manufacturer added that devices are tested for resistance to water immersion, dust penetration and extreme temperatures, alongside reliability checks on physical components such as buttons and connectors.

It confirmed that all testing is carried out at the company’s Canadian site.

Testing process conducted in simulated environments

Blackline Safety said its quality assurance testing is completed in simulated conditions that replicate real-world operational environments.

The company noted that this proximity to the production floor allows immediate response to any identified issues.

It explained that such responsiveness is harder to achieve when manufacturing is outsourced.

Blair Svoboda, Director, Quality Assurance at Blackline Safety, said: “All of our quality assurance testing is done in true-to-life simulated environments just steps from the manufacturing floor to enable us to react in real time as needed – a process that just can’t be achieved when manufacturing is done elsewhere.”

Staffing growth in quality assurance operations

Blackline Safety reported that its quality assurance team now includes 35 specialists worldwide.

It stated that this represents an increase of more than 250% compared to previous staffing levels.

The company said the team carries out a 68-point quality test on every safety device before it ships.

It explained that these checks include testing radios, sensors and alarms, and verifying connectivity across both cellular and satellite networks.

Focus on product reliability before deployment

Svoboda said: “When most people think of safety technology, they think about the moment it matters – a gas leak detected, an SOS alert triggered, or a worker protected – but our team is focused on everything that leads up to that moment because protection starts on the bench, in the lab, and on the line.”

He added: “Every test and check in our QA process comes down to one simple question: will this device keep someone safe when it counts?”

Svoboda said: “At Blackline, quality assurance isn’t about ticking boxes – it’s about protecting professionals like the lone worker in a remote oilfield, the firefighter charging into danger, or the technician maintaining a power grid in a storm.”

Product features and safety functions

According to Blackline Safety, its connected safety wearables and area gas monitors are currently used by more than 2,200 organisations.

It stated that these devices protect over 165,000 workers worldwide.

The manufacturer explained that the equipment provides live monitoring, automatic incident alerts and location-based insights.

It said the technology is designed to help teams respond more quickly, prevent incidents and make operational decisions using real-time safety data.

Relevance for fire and safety professionals

This development is relevant to fire and safety professionals because it highlights advancements in product quality testing for safety-critical equipment.

The expansion in staffing and testing capacity may improve the reliability of devices used in hazardous environments.

For professionals relying on connected safety systems, enhanced quality assurance can reduce the likelihood of device failure during an emergency.

It also demonstrates an example of in-house testing processes designed to maintain control over product quality.

Blackline Safety expands quality assurance program in Canada: Summary

Blackline Safety has expanded its quality assurance program at its Canadian manufacturing facility.

The company has increased its quality assurance team and upgraded its inspection equipment.

Testing capacity for all products has been expanded.

The expansion builds on a CDN $2 million investment in production technology.

Devices are tested for durability under environmental and operational stress.

Testing is conducted in simulated real-world environments.

The quality assurance team has grown by more than 250%.

Each device undergoes a 68-point inspection before shipment.

Products are used by more than 2,200 organisations worldwide.

Over 165,000 workers are protected by the devices.

The technology provides live monitoring and automatic incident alerts.

It also offers location-based insights for operational decision-making.

Blackline Safety expands global presence in fire hazmat safety technology

Global customer growth reported in fire hazmat monitoring

Blackline Safety has reported a 175 percent increase in the number of fire hazmat customers using its connected personal and area monitors worldwide over the past year.

According to Blackline Safety, customer numbers grew from 127 to 350 over the last 12 months.

The company stated that thousands of users are now operating its monitoring solutions across North America, Europe, the Middle East, Australia and New Zealand.

The company attributed this growth to increased demand among fire and hazmat teams for tools that provide enhanced monitoring and real-time data access during high-risk operations.

Blackline stated that its cloud-connected devices allow remote tracking of personnel safety conditions and support faster response decisions.

NewEXO 8 Gamma monitors set for initial shipment

Blackline Safety has announced that the first shipments of its EXO 8 Gamma area monitors will begin this month.

The monitor is capable of detecting gamma radiation in addition to up to eight gases simultaneously.

According to Blackline, EXO 8 is the only portable area monitor with direct-to-cloud capability and simultaneous gas and gamma detection features.

Doug Mayer, Fire Hazmat Business Development Specialist at Blackline Safety, said: “EXO 8’s gamma detection capability is a game-changer for fire and hazmat teams — not only in emergency response, but also in public event monitoring.”

Mayer added: “From gas leaks and chemical spill incidents of all kinds, and now gamma radiation, we’ve reimagined safety solutions to help responders deploy equipment faster, get more gas exposure information, and share data for real-time visibility.”

Fire teams adopt wider range of connected safety tools

In addition to the EXO 8 Gamma, Blackline Safety reported ongoing uptake of its broader range of connected safety technologies by fire-hazmat teams.

These include G7 personal gas detectors featuring cellular and satellite connectivity, two-way voice communication, fall and no-motion alerts, and automatic data logging.

The G6 single gas detector, offering real-time connectivity and emergency SOS functions, is also in use.

Fire departments are also using Blackline Live, the company’s cloud-based platform that provides real-time information on personnel location, gas exposures and device status from any internet-connected device.

Travis Rebello, Firefighter and Hazmat Coordinator for the City of New Bedford, Massachusetts, said: “Blackline’s remote monitoring capabilities allow me to log in any time and see what my guys are dealing with and then to triage what other assets are needed on the scene at any time.”

Fire industry professionals to see new technology at FDIC International 2025

Blackline Safety will be exhibiting its connected safety products at FDIC International 2025 in Indianapolis from 7 to 12 April.

The company confirmed that it will showcase its portfolio, including the EXO 8 Gamma, G7 and G6 wearables, and the Blackline Live platform, at Booth 943.

FDIC International is one of the fire sector’s largest exhibitions, attracting fire and rescue personnel from multiple regions for demonstrations, training and equipment evaluation.

Attendees will have the opportunity to see live demonstrations of Blackline’s latest technologies and learn how connected systems are being integrated into fire and hazmat operations.

Blackline Safety expands global presence in fire hazmat safety technology: Summary

Blackline Safety has reported a 175 percent year-on-year increase in fire hazmat customers, growing from 127 to 350 clients across several regions including North America, Europe and Australasia.

The company stated that its cloud-connected safety devices are being increasingly adopted for their ability to support remote monitoring and real-time data sharing during emergency response operations.

The firm will begin shipping its EXO 8 Gamma area monitors later this month.

This model can detect up to eight gases and gamma radiation simultaneously and is connected directly to the cloud.

Blackline also reported continued adoption of its G7 and G6 gas detectors and Blackline Live cloud platform.

These tools offer features such as SOS alerts, two-way communication and live tracking.

Blackline Safety will showcase its technologies at FDIC International 2025 in Indianapolis from 7 to 12 April, where it will demonstrate its monitoring systems at Booth 943.