Teledyne FLIR OEM and ACSL advance thermal imaging drone technology

Teledyne FLIR OEM confirms collaboration with ACSL

Teledyne FLIR OEM has announced that ACSL will join its Thermal by FLIR programme to integrate its thermal imaging modules into new drone payloads.

According to Teledyne FLIR OEM, the partnership will see ACSL, a Japanese drone manufacturer, develop payloads using its Hadron 640R dual camera system and related imaging technologies.

The initiative is aimed at providing enhanced imaging capabilities for public safety, disaster response, and inspection applications in the United States.

Teledyne FLIR OEM explained that the programme supports original equipment manufacturers in adopting thermal modules and taking new imaging products to market.

It added that the collaboration with ACSL reflects growing demand for NDAA-compliant, security-focused drone systems.

ACSL integrates Hadron 640R into SAMO payload

ACSL said the collaboration includes its SAMO thermal payload, which combines a 64MP visible camera with the Hadron 640R thermal module.

The payload will also incorporate FLIR’s patented Multi-Spectral Dynamic Imaging technology, known as MSX, which overlays visible details onto thermal imagery for greater clarity.

The company reported that the SAMO system is designed to provide real-time imaging for operators in the field.

Cynthia Huang, CEO of ACSL Inc, said: “Collaborating with Teledyne FLIR OEM is a natural and significant step for ACSL.

“As the U.S. drone landscape evolves, our commitment remains focused on delivering field-ready UAS solutions.

“The SAMO payload brings advanced, proven imaging capabilities to drone operators nationwide.

“Paired with our new TAITEN smart controller and upgraded SOTEN platform, operators will be empowered to work smarter, faster, and with greater confidence.”

SOTEN drone features and intended use

ACSL explained that its SOTEN drone is intended for public safety, disaster response, surveying, and inspection.

It said the drone is foldable, lightweight, and manufactured in Japan to ISO15408 standards.

The system includes a weather-resistant IP43 rating, a flight time of 25 minutes, and a swappable payload feature for faster field use.

The organisation added that the platform has been designed to meet compliance requirements under the U.S. National Defense Authorization Act.

It confirmed that the payload integration is expected to expand the range of missions that the SOTEN can support.

Teledyne FLIR OEM perspective on collaboration

Mike Walters, vice president of product development at Teledyne FLIR OEM, said: “With growing concerns around drone security, ACSL offers a robust NDAA-compliant solution with versatile payload options tailored to mission needs.

“ACSL’s rapid innovation is impressive, and we’re excited to continue ongoing collaboration on next-generation drone payloads featuring our latest thermal camera modules and Prism ISP features.”

The company indicated that ongoing joint development will address evolving drone market requirements.

It added that the Thermal by FLIR programme is structured to help manufacturers combine imaging modules with broader system-level features.

Thermal by FLIR programme explained

Teledyne FLIR OEM reported that the Thermal by FLIR programme provides technical integration support and joint marketing opportunities for participating drone manufacturers.

The programme offers access to the company’s latest thermal camera modules and related imaging software tools.

It said the aim is to accelerate the deployment of thermal imaging technologies across multiple sectors, from public safety to industrial inspection.

The group added that ACSL is among the newest participants in the programme, joining other developers seeking to expand their drone capabilities.

Commercial UAV Expo showcase in Las Vegas

Teledyne FLIR OEM said that ACSL will present the SOTEN drone and SAMO payload at the Commercial UAV Expo in Las Vegas from 2 to 4 September 2025.

It noted that ACSL will exhibit at booth number 917 during the event.

The company added that the showcase will allow attendees to view the integrated systems and discuss their potential applications.

Relevance for fire and safety professionals

Thermal imaging drones are increasingly being adopted by fire services for search and rescue, situational awareness, and fireground management.

The collaboration between Teledyne FLIR OEM and ACSL introduces another platform designed to meet regulatory requirements in the United States.

Fire and safety professionals may find value in the payload’s real-time imaging, which can support decision-making in emergency operations.

The system’s compliance and integration with secure drone platforms may also address security concerns in public sector procurement.

Teledyne FLIR OEM and ACSL advance thermal imaging drone technology: Summary

Teledyne FLIR OEM announced that ACSL has joined its Thermal by FLIR programme.

The collaboration involves ACSL’s SAMO payload with the Hadron 640R dual thermal-visible camera module.

The payload also integrates FLIR’s Multi-Spectral Dynamic Imaging technology.

ACSL’s CEO Cynthia Huang said the partnership enhances UAS solutions for U.S. drone operators.

ACSL’s SOTEN drone is designed for public safety, disaster response, surveying, and inspection.

The drone is foldable, ISO15408 certified, NDAA compliant, IP43 weather resistant, and has a 25-minute flight time.

Teledyne FLIR OEM vice president Mike Walters said the collaboration addresses drone security needs.

The Thermal by FLIR programme provides OEM support and market access for thermal imaging products.

ACSL will showcase the SOTEN drone and SAMO payload at the Commercial UAV Expo in Las Vegas.

FLIR thermal imaging system enhances grid reliability in Ireland

Thermal monitoring used to help prevent blackout risk

A new thermal imaging system using FLIR technology has been installed at Moneypoint Power Station to reduce fire risks and provide continuous monitoring of key infrastructure.

According to FLIR, the system is designed to prevent cascading failures that could affect up to 25 percent of Ireland’s power supply.

The deployment was led by ESB Energy and Butler Technologies.

The system integrates FLIR A500f and A70 thermal cameras and monitors components such as transformers and cabling.

The power station is located on Ireland’s west coast and currently operates as an oil-fired facility while serving as a national test site for renewable energy development.

Shift from manual to real-time automated monitoring

FLIR reported that thermal inspections at the Moneypoint facility were previously carried out manually on a weekly basis.

The new automated system delivers alerts within seconds of abnormal temperature detection.

According to the company, this allows for quicker interventions that may help prevent larger failures.

Thermal monitoring now covers areas such as turbine halls and substations.

Butler Technologies has adapted the system to push alerts to shift managers via app, SMS or email.

John Free, Senior Account Manager at Butler Technologies, said: “This isn’t about replacing engineers. It’s about empowering them.

“With fewer hands on deck, this system becomes an extra set of eyes they can trust.”

Enhanced asset monitoring with FLIR data feeds

FLIR explained that its thermal imaging system allows engineers to detect early signs of stress or failure.

Each image contains over 16,000 reference points, enabling more precise analysis than traditional sensors.

FLIR stated that this data improves the speed and accuracy of decision-making during incidents.

According to the company, the improved insights help avoid visual guesswork and allow for targeted maintenance.

The site has ordered additional cameras and is using the system to monitor operational patterns.

Integrated system architecture simplifies response

FLIR said the Moneypoint deployment uses a fully integrated system architecture.

The system feeds into the station’s video management platform, where alerts are automatically displayed.

Alarms expand on screen to highlight thermal zones needing attention.

There is no requirement for third-party hardware, which FLIR stated helps reduce maintenance issues.

Plans are in place to scale the system to include new devices and support for AI-based monitoring.

Pilot scheme for wider grid adoption

The ESB Project Engineer said: “We chose FLIR technology because it provides the real-time precision and scalability needed to safeguard critical infrastructure.

“In an industry where uptime is everything, FLIR’s thermal imaging offers the level of early detection and monitoring we require to protect both our assets and the national grid.”

FLIR noted that this is the first deployment of its kind in Ireland and one of the first in Europe to support integration with future renewable operations.

ESB Energy is trialling use of the same technology at its substations to monitor connection points and detect faults.

FLIR said that if successful, the system could be deployed across over 500 substations nationwide.

The system is currently supporting preparatory work on wind energy projects.

FLIR thermal imaging system enhances grid reliability in Ireland: Summary

FLIR has reported that its thermal monitoring system has been installed at Moneypoint Power Station in Ireland.

The system uses FLIR A500f and A70 thermal cameras.

It is operated by ESB Energy in partnership with Butler Technologies.

Moneypoint Power Station supplies around a quarter of Ireland’s electricity.

The FLIR system provides automated fire detection and condition monitoring.

Previously, inspections at the site were done manually.

Automated alerts now trigger within seconds of detecting heat anomalies.

Each image contains more than 16,000 reference points for analysis.

The station is also testing the system for use in upcoming renewable energy projects.

Butler Technologies developed an app to push alerts across platforms.

The system integrates with the site’s existing video platform.

No third-party hardware is required for its operation.

A trial is under way to monitor similar substations across Ireland.

FLIR said the system helps prevent cascading failures during grid stress.

It is the first full integration of this type in Ireland’s national grid.

Plans are in place to scale the system to newer devices.

FLIR thermal imaging demand grows amid global battery storage expansion

Thermal cameras used to mitigate battery energy storage system fire risks

FLIR has reported growing demand for its thermal imaging cameras as global installations of Battery Energy Storage Systems (BESS) increase.

The company cited the rise in thermal risks such as fire and toxic gas release as key reasons for the adoption of fixed thermal cameras in energy infrastructure.

According to the U.S. Energy Information Administration (EIA), battery capacity in the United States increased by 89 percent in 2024.

FLIR stated that the risk of thermal runaway – where heat spreads from one battery cell to another – presents a growing hazard for fire and rescue teams, energy operators and local communities.

BESS use increases in line with renewable energy investment

FLIR explained that BESS installations are expanding due to their role in balancing the power grid during periods of inconsistent supply and high demand.

The company cited data from S&P Global showing that nearly 9.2 gigawatts of BESS capacity were installed in the United States by late November 2024.

FLIR said that battery systems also support electric vehicle infrastructure by reducing strain on local grids during high-demand charging events.

The company stated that BESS contributes to grid reliability and reduces fossil fuel reliance by storing renewable electricity for later use.

Safety concerns linked to BESS include fire, gas and infrastructure damage

FLIR reported that fire safety concerns are growing due to the increase in BESS deployments.

The company highlighted data from Rho Motion showing that 10.5 gigawatt hours of new capacity were added to the global energy network in February 2025 alone.

FLIR warned that thermal runaway incidents can lead to toxic gas emissions, equipment damage and large-scale fires if not detected and mitigated early.

The company explained that hydrogen fluoride gas, released in some incidents, can present serious health and environmental risks.

FLIR thermal solutions aim to provide early warning of faults

FLIR stated that fixed thermal imaging systems with integrated analytics are being used to detect abnormal temperature rises before they escalate into fires.

The company said these systems are capable of triggering suppression systems and alarm protocols when temperatures breach preset safety thresholds.

FLIR explained that early detection through thermal monitoring can reduce damage, improve safety and support faster emergency response.

The company provides thermal fire prevention systems for a range of industrial applications, including battery energy storage infrastructure.

FLIR thermal imaging demand grows amid global battery storage expansion: Summary

FLIR has reported increased demand for thermal imaging systems.

The company linked this trend to a global rise in Battery Energy Storage System (BESS) installations.

The U.S. Energy Information Administration recorded an 89 percent increase in national capacity during 2024.

According to S&P Global, 9.2 gigawatts of BESS were installed in the United States by late November 2024.

Rho Motion stated that 10.5 gigawatt hours of new capacity were added globally in February 2025.

FLIR cited thermal runaway as a major fire safety risk linked to battery systems.

The company reported that these incidents can cause fires and release hydrogen fluoride gas.

FLIR said its fixed thermal cameras are used to detect temperature increases before failures occur.

The company stated that these systems can activate alarms and fire suppression systems automatically.

FLIR explained that early detection improves safety and reduces response time.

FLIR MIX delivers synchronised thermal and visible imaging for research applications

FLIR MIX launched for multispectral imaging

FLIR has launched FLIR MIX, a multispectral imaging solution designed to synchronise thermal and visible-light data for research and engineering purposes.

According to FLIR, the MIX system addresses the difficulty of aligning thermal and visual imagery during high-speed testing and data analysis.

The solution combines thermal and visible imagery into one spatially and temporally aligned dataset.

Synchronised imaging for research and analysis

FLIR stated that the MIX system enables high-speed image capture of up to 1,004 frames per second.

The combined camera and software platform aims to remove the need for separate recording and manual alignment of thermal and visible footage.

The system is intended for use in applications including airbag testing, electronics design, battery testing and materials analysis.

Two hardware kits and a software toolkit

FLIR MIX is available in two configurations: the X-Series Starter Kit and the A-Series Starter Kit.

The X-Series Starter Kit includes a FLIR X69xx thermal camera, a high-speed visible camera, precision optics, mounting hardware and FLIR Research Studio software.

The A-Series Starter Kit uses the FLIR A67xx thermal camera and is designed for electronics and renewable energy testing.

Both kits are designed to capture and align data in real time using FLIR’s software platform.

Toolkit supports post-processing workflows

In addition to the hardware kits, FLIR offers the MIX Toolkit for post-processing synchronisation.

The MIX Toolkit is a software add-on that can be licensed with FLIR Research Studio Professional Edition.

The company stated that the toolkit enables researchers to align thermal and visible frames during post-analysis to generate a unified dataset.

Matthew Hasty, Senior Global Product Manager at FLIR, said: “FLIR MIX simplifies thermal analysis by combining quality thermal and visible imagery in real-time in one easy-to-use hardware and software package.”

He added: “The solution empowers researchers to achieve precise spatial alignment with radiometric data for every pixel, providing detailed temperature insights across the entire image, making analysis more straightforward while shortening the time to discovery.”

FLIR MIX delivers synchronised thermal and visible imaging for research applications: Summary

FLIR has released a multispectral imaging solution called FLIR MIX.

The system combines thermal and visible-light data into a single synchronised dataset.

It includes two hardware kits for different applications and a software toolkit for post-processing alignment.

The MIX X-Series Starter Kit is designed for high-speed testing.

The A-Series Starter Kit targets electronics and renewable energy testing.

The software toolkit aligns footage during post-analysis.

FLIR MIX captures data at up to 1,004 frames per second.

The system uses FLIR Research Studio for image analysis.

It aims to eliminate manual image alignment.

According to FLIR, the system supports use cases including materials testing, fluid dynamics and impact capture.

FLIR stated that the tool reduces the time required for analysis by generating aligned datasets in real time. The product is available now.

Sentera and Teledyne FLIR expand thermal drone applications with new payload

Teledyne FLIR confirms new partnership with Sentera

Teledyne FLIR has reported that Sentera Sensors and Drones has joined the Thermal by FLIR programme.

The US-based manufacturer is integrating FLIR Boson thermal camera modules into its 6X Thermal Series drone payload.

The integration provides the Sentera platform with radiometric thermal imaging, alongside existing multispectral and RGB sensors.

The updated system supports data collection for a range of uses including fire detection, agriculture and industrial inspections.

According to Teledyne FLIR, the addition of Boson modules enhances mapping accuracy by providing radiometric temperature data at the pixel level.

Capabilities of the new 6X Thermal Series payload

The Sentera 6X Thermal Series includes the 6X Thermal and 6X Thermal Pro models.

Both models feature either the FLIR Boson 640R or 320R thermal imagers.

Each payload is also equipped with four synchronised 3.2MP monochrome imagers and a 20MP RGB sensor.

The system is NDAA-compliant and designed to integrate with various drone platforms used in outdoor and industrial settings.

Use cases highlighted by the manufacturer include water stress monitoring, evaporation analysis and infrastructure inspections.

Integration improves thermal data processing

Sentera said the integration improves the quality and usability of thermal data.

Eric Taipale, chief technology officer at Sentera, said: “Precision thermal mapping has long been a challenge due to alignment and stitching issues.

“By combining FLIR’s trusted thermal technology with Sentera’s automated multispectral-assisted processing, we’re making it easier for users to capture, process, and analyze high-quality thermal data with confidence.”

The payload combines thermal, multispectral and visible imaging technologies into a single unit.

Teledyne FLIR stated that this approach supports a range of practical applications, including agriculture and public safety.

Teledyne FLIR’s Thermal by FLIR programme explained

The Thermal by FLIR programme is a development and marketing initiative for product integrators using Teledyne FLIR thermal camera modules.

The company said the programme is intended to reduce development costs and risk for original equipment manufacturers (OEMs) and speed up product launch.

Jared Faraudo, vice president of product management at Teledyne FLIR OEM, said: “Sentera’s innovative approach to combining thermal, multispectral, and visible imaging in a unified sensor package represents a market-changing innovation the Thermal by FLIR program was designed to support.”

The 6X Thermal Series joins a range of Thermal by FLIR products in use across several industries, including automotive, defence and wearables.

Sentera and Teledyne FLIR expand thermal drone applications with new payload: Summary

Teledyne FLIR has announced that Sentera has joined its Thermal by FLIR programme.

Sentera has integrated the FLIR Boson thermal camera module into its 6X Thermal Series drone payloads.

The updated system includes either the Boson 640R or 320R thermal imager, four 3.2MP monochrome sensors, and a 20MP RGB camera.

Sentera stated the integration allows for improved thermal data mapping and analysis.

Teledyne FLIR said the payload delivers radiometric temperature data at the pixel level.

The 6X Thermal Series supports agriculture, industrial, and public safety applications.

The payload is compatible with a range of drone platforms and is compliant with US National Defense Authorisation Act (NDAA) requirements.

The Thermal by FLIR programme supports OEMs in developing and marketing products using FLIR thermal modules.

Other programme members produce integrated thermal systems for sectors including automotive and defence.

How FLIR thermal imaging helps prevent downtime in data centres

Thermal imaging aids data centre operations

FLIR has reported on the role of thermal imaging in maintaining data centres.

With the expansion of cloud computing, artificial intelligence, and big data, data centres are increasing in scale and complexity.

Preventing downtime is essential, as failures can result in financial losses and reputational damage.

Thermal imaging technology helps identify potential problems in power distribution, cooling systems, and electrical components before they lead to failures.

Maintenance teams use FLIR thermal imaging cameras to detect overheating, overloaded circuits, and mechanical faults.

The technology allows inspections to be conducted without shutting down equipment, reducing operational disruption.

Applications in electrical and cooling systems

Thermal imaging is widely used to inspect electrical infrastructure in data centres.

FLIR states that overheating in electrical systems can indicate loose connections, load imbalances, or failing components.

Detecting these issues early can prevent unplanned outages. Cooling systems also benefit from thermal imaging inspections.

Many data centres use a hot aisle/cold aisle cooling layout. FLIR thermal cameras assist in monitoring airflow efficiency, identifying misaligned ductwork, and detecting cooling failures that could lead to overheating.

Enhancing security and fire prevention

In addition to maintenance applications, thermal imaging is used for security and fire prevention.

FLIR reports that fixed thermal cameras can detect temperature anomalies before they lead to equipment failure or fire.

Early detection reduces the risk of asset damage and operational disruptions. Thermal imaging is also used for perimeter security.

Unlike standard video cameras, thermal cameras operate in low-visibility conditions such as fog, smoke, or darkness.

Integrated with analytics, these cameras can distinguish between humans and vehicles, reducing false alarms.

Thermal imaging supports renewable energy integration

Data centres are increasing their use of renewable energy, including solar and wind power.

According to FLIR, thermal imaging helps inspect solar panels for defects and assess wind turbine components for wear.

This technology supports efficiency and maintenance efforts in renewable energy integration.

How FLIR thermal imaging helps prevent downtime in data centres: Summary

FLIR has reported on the role of thermal imaging in data centre maintenance.

The technology is used to inspect electrical systems, cooling infrastructure, fire prevention systems, and security operations.

Thermal cameras help detect overheating, faulty circuits, and equipment failures before they cause downtime.

FLIR states that thermal imaging can be used for predictive maintenance without interrupting data centre operations.

The technology also supports security applications by monitoring perimeters and detecting threats in low-visibility conditions.

Additionally, thermal imaging is used to inspect solar panels and wind turbines as data centres integrate renewable energy sources.

Tracing toxic trails with Thermal Imaging Cameras

Gavin Parker, Senior Station Officer with Fire Rescue Victoria, discusses Identifying hazmat spills, leaks and reactions using the Thermal Imaging Cameras (TIC)

An application for the use of Thermal Imaging Camera (TIC) during hazmat incidents along other uses can include the detection and monitoring of spills, leaks, material energy variations, and reactions.

There are many factors to consider for interpretation of the image, including the apparent and measured temperature.

Assessment methods

The camera allows “non-contact” assessment. This can allow some investigations to be done from a safe distance and location, increasing the safety of responders, and includes information that may not otherwise be available visually.  

During scene evaluation, we can use quantitative and/or qualitative assessment.

Qualitative thermography refers to obtaining visual representation of apparent temperature variations of surfaces, rather than precise temperature measurements.

It compares the contrast or thermal appearance of objects and requires an understanding of the effects of heat transfer, reflections, emissivity, and other factors affecting image interpretation and the variables and limitations of the image produced.

This includes greyscale shades and/or colours referenced against the screen temperature scale that represent different energy levels, allowing for a quick and intuitive interpretation of the image.

Quantitative thermography includes Direct Temperature Measurement (DTM) with actual temperature values within the thermal image and requires an understanding of variables and limitations of IR temperature measurement.

Qualitative assessment may be adequate for most tasks. The assessment of challenging or changing conditions and temperatures can be achieved with both qualitative and quantitate assessment using one or a combination of methods, including:

  • A baseline is used to establish a reference point of the product, equipment or process operating under normal conditions and in good condition, a baseline is a good starting point to identify anomalies.
  • Trending inspections can be used to compare how energy is distributed in the same component or material over time. This can help detect ongoing changes.
  • Comparative assessment is a process that is used to compare similar components or products under similar conditions to assess the condition of the object being viewed. 

Methods of identifying and monitoring changes and reactions

There may be a need to identify or monitor temperature changes and reactions in products or processes. Energy variations may be identified using the apparent temperature of the displayed image. DTM can be useful in hazmat situations and may allow the operator to determine or monitor energy levels.

Some examples include:

  • Identify and monitor adiabatic expansion from a gas flow or leak resulting in a decrease in temperature
  • Exothermic or endothermic reactions that may result in an increase or decrease in temperature
  • Identifying a change of state that may produce a change in temperature
  • Chemical reactions and energy changes within a container or in the open air
  • Determining high energy levels that may indicate potential for a container or component failure
  • The effectiveness of cooling or correcting a reaction

Identifying gas leaks

The TIC can be used in conjunction with traditional equipment and other sensory inputs, this includes signs of damage, condensation, icing, vapour haze, and what can be determined audibly with the sound of leaks.

While there are some gasses that can be seen, most gasses released into the atmosphere will be transparent visually.

Each type of gas absorbs and emits infrared radiation at specific wavelengths. Fire service cameras operate in the long-wave IR (LWIR) region.

When a gas is leaking into the atmosphere, most will not be able to be identified with a fire service TIC.

The selection of IR equipment and wavelength depends on the gas being detected.

For industrial applications, identification, and detection can be achieved with specialist fixed or portable equipment and sensors for the specific substance or range of products that they are designed to detect, such as Optical Gas Imaging (OGI) equipment with most operating in a very narrow spectral range of Mid-Wave infrared (MWIR, 3-5 microns) and some in LWIR.

In some cases, for example, a leaking liquefied gas such as Liquefied Petroleum Gas (LPG), when it’s between a liquid and gas state, may be identified at the point of the leak as a vapour, either or both visually and in LWIR until it transitions to a gas state.

When a liquefied or high-pressure gas is leaking it may create an adiabatic expansion reaction.

This is a result of a change from the equilibrium of pressure within the system due to the rapid expansion of the escaping gas that may present itself on surfaces in IR as it cools the cylinder, plumbing, or objects in contact.

This can occur at the point of the leak or within the system itself. Factors that will affect this are the quantity of gas, pressure difference, and insulation of the object.

Another consideration is the cooling effect the escaping gas may have on the surface of objects in the vicinity of the leak such as walls, floors, ceilings, or other objects.

This may also depend on the quantity and pressure as well as if the product is heavier or lighter than air.

Leaks from pressurised underground pipes may indicate as surface cooling at the point of surface release.

Determining the rate of gas leaks

We may have no way of measuring the quantity of pressurised gas leaking using a fire service TIC, we may, however, be able to determine the extent of the leak and if the leak is decreasing, consistent, or increasing, by examining the effect of cooling using a combination of image indicators or DTM of the scene over time.

Liquid leaks, spills, and factors affecting surface moisture detection

The camera can assist hazmat crews to determine the levels of liquids and solids in storage containers as well as spills and leaks of liquids on the ground.

It can also identify spills of some liquids that are lighter than water and may be identified in rivers and other bodies of water.

Leaks into waterways

The camera may assist in determining the point at which the leak originated and for liquids the spread, shape, and size, as well as the point of entry and exit to and from drainage and water courses.

It may also provide us with information on the effectiveness of containment devices such as absorbents and booms.

A spill into a waterway can only be identified if the product floats on the surface. A thermal imager cannot detect a material below the surface.

Background reflections on flat water surfaces from objects such as clouds and trees, for example, may be mistaken as the outline of a leak because of how they appear thermally.

Surface leaks and spills

IR detects surface temperatures and as liquids evaporate energy is exchanged. This evaporation cools the surface.

Factors such as the surface area, the type of surface, air flow, temperature & Relative Humidity (RH), vapour pressure, and volatility of the product will affect evaporation rates.

The volatility or evaporation rate of the liquid is a factor to consider in evaporation. Volatility describes how easily a substance will vaporize (turn into a gas or vapour).

At a given temperature, substances with higher vapor pressure will vaporize more readily than substances with lower vapor pressure.

A volatile substance can be defined as a substance that evaporates readily at normal temperatures and/or one that has a measurable vapour pressure.

Identifying liquid leaks and spills on solid surfaces

While some liquid spills may be invisible to the naked eye, many hazardous materials can also be seen with a thermal imager because of the differences in temperature between the material and the ground’s surface.

Factors influencing detection include the amount of product present, its properties, background energy, evaporation rate, ground vegetation, and type of ground surface.

Limitations

Not all TICs are intrinsically safe. In all cases, thermal contrast, environmental factors, background radiation and emissivity of surfaces, equipment limitations with image quality, and the range and accuracy of temperature measurement may also impact our ability to identify objects with the TIC.

Conclusion

The use of TICs can greatly enhance our capability for fires and incidents, this includes their use in hazmat incidents. It’s also important to consider that the information presented may not always be conclusive or accurate.

TICs are a valuable tool and when utilised correctly can assist in making operations safer, effective and increase efficiency.

In all cases standard hazmat procedures and the use of appropriate PPE/PPC should be followed, a TIC should only be used as an additional aid to those standard procedures.

Author’s note

The procedures and views expressed are that of the author and not necessarily those of any agency or organisation.

This article was originally published in the April 2024 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.

Thermal Imaging: The indispensable tool of firefighting

IFSJ looks at thermal imaging cameras as Teledyne FLIR‘s K-Series Firefighting Cameras marks a decade of innovation

Firefighting is no ordinary profession; it requires individuals to exhibit exceptional bravery, dedication, and resilience, often in the face of overwhelming danger. Beyond this personal commitment, effective firefighting also necessitates the availability and utilisation of appropriate, sophisticated equipment. In this respect, few tools have been as transformative for the profession as the advent of thermal imaging technology.

Thermal imaging tools give firefighters the ability to ‘see’ in conditions where visibility is severely compromised or practically non-existent – such as in pitch darkness, smoke-filled environments, or areas with intense heat. This level of visibility allows them to conduct their operations more safely, without needing to physically feel their way through a burning building or having to predict a fire’s movements based on its visible behaviour alone.

The enhanced visibility offered by thermal imaging extends to a variety of crucial tasks that firefighters must undertake. One of the most important of these is tracking the progress of a fire. Understanding how a fire is spreading, where the hottest areas are, and what materials or structures might be fuelling its spread are all critical pieces of information that firefighters can leverage to strategize their approach and operations.

In addition, thermal imaging can help firefighters identify hidden hotspots or embers that might not be immediately visible to the naked eye. These could be behind walls, beneath floors, or in the ceilings. Detecting and extinguishing these hidden sources of heat can prevent a fire from reigniting after it has been seemingly extinguished.

Since their introduction, thermal imaging cameras have moved from being an experimental tool to an indispensable part of the firefighter’s toolkit. Their impact on the profession is irrefutable, and their usage is now considered standard in fire departments around the world. As we mark the tenth anniversary of Teledyne FLIR’s K-series thermal imaging cameras, it is clear that these tools have revolutionized the field of firefighting. IFSJ Editor Iain Hoey spoke to Peter Dekkers, Director Global Business Development, First Responders to discuss Thermal Imaging and Teledyne FLIR’s K-Series.

Can you briefly introduce us to the world of thermal imaging and its importance in today’s industrial and firefighting applications?

Thermal imaging is a technology which allows you to visualize the thermal signature of a person, object, structure, vehicle, or anything It does not depend on light such as the sun or a lamp, so you will see in pitch dark conditions. And most importantly, you will see through smoke and can read the temperature of the scene. In firefighting, a thermal imager is a portable viewer, which is used by the firefighter to navigate through smoke or in dark environments.

What are the primary applications of Thermal Imaging Cameras, especially in the realm of firefighting?

A Thermal Imaging Camera, also called TIC, is a very versatile piece of equipment. Before entering a burning building, you’ll assess the exterior and decide on your plan for entering it. The prime use is fire attack, where you use the TIC to navigate your way in a building to the fire source and start controlling it.

The critical application is for search and rescue operations in burning, smoke-filled buildings, where you will use the TIC to locate and save persons, animals and other valuable. After the fire, the TIC is used to monitor if fire has been extinguished properly or whether there are still existing hotspots.

Can you take us through the journey of Teledyne’s K-Series thermal imaging cameras?

Thermal imaging has been used in the fire service since the 1990s. However, due to the high investment, technical limitations and overall unawareness at that time, the technology was not widely used. Some 10 years ago we wanted to break that circle and decided to enter the market with a much more affordable, but high-performance TIC. This step would allow fire departments across the globe to greatly expand or otherwise start using thermal imaging in their daily practices, helping them to fight fires and rescue people in faster and much more effective ways.

How did the development of the K-series thermal imaging cameras address the unique needs of firefighting professionals?

A TIC is a complex piece of equipment, as it needs to perform in the harshest conditions. Already from the inception of the development process we teamed up with firefighters from different countries to learn about how they operate, how they move, how they communicate, how they are trained; learn about their challenges etc. This helped us defining the shape, the video modes, the buttons and more. The K-Series is truly designed with the firefighter in mind in terms of usability and video image interpretation.

How did the evolution of the K-Series contribute to the disruption of the market for thermal imagers for firefighting?

Thermal imaging is a prime technology and is therefore also costly. Since we as FLIR own the technology, we had the opportunity to introduce the K-Series at a much better price. This not only helped fire departments scaling their TIC programs, but also forced other players in the market to focus more on price and performance.

How do the features of K-series cameras differentiate from a general-purpose or industrial thermal imaging camera?

Industrial cameras usually operate in a very controlled environment for a very specific purpose. This is far different for fire TICs. The conditions are very extreme, from cold to extreme heat, water, dust, steam, dirt, shock, vibration, and so on. Due to these circumstances, one should be able to use the TIC intuitively, therefore the operating is very straightforward. The IR image has specific colourisation which will help the firefighter to better interpret the situation and so the person can make faster and better decisions.

How has the thermal imaging technology evolved over time?

Thermal imaging has become mainstream in most of the firefighting community. This is very positive, because more lives will be saved, and property damages can be reduced greatly. With the wider use, come higher expectations. Users want a better and easier to interpret image, simplicity and reliability. That, for example, is the reason why we’ve put a lot of effort into our FSX technology, which gives you a much crisper image, so you can make a more educated decision.

Can you comment on the impact of K-series thermal imaging cameras on firefighting and emergency response?

Since so many firefighters are trained and are using TICs in their daily operations, the eagerness to learn more about thermal behaviour, fire dynamics etc. is increasing. Therefore, we put a lot of effort in having the best and most detailed image possible. Thanks to the FLIR K-Series, TICs are nowadays not just seen as devices to see hot-spots, but are an integral part of any fire or rescue mission.

What can we expect from Teledyne FLIR in the coming years in terms of innovation and product development?

A thermal imaging camera today is as good as its operator. We are working on technologies and innovation to move some of the decision-making challenges from the firefighter to the device – to the TIC itself. With that, the firefighter can concentrate more on other aspects in the harsh environment they are working in.

Teledyne FLIR unveils thermal camera module with continuous zoom

Teledyne FLIR, a subsidiary of Teledyne Technologies, has announced the launch of the Boson+ thermal camera module featuring a high-performance 14 mm to 75 mm continuous zoom (CZ) lens. The Boson+ CZ 14-75 is the first thermal camera module to integrate a factory-designed, seamless optomechanical system that optimises performance and reliability. It is ideal for use in unmanned aerial vehicles, perimeter surveillance, light armoured vehicle situational awareness and targeting, and soldier sighting systems.

According to Dan Walker, Vice President, Product Management, OEM Cores, Teledyne FLIR, the Boson+ CZ 14-75 is designed to reduce operational risk and costs while improving performance. The module features flexible and advanced lens control electronics, industry-leading 20 milliKelvin (mK) thermal sensitivity, and UK-based integration support. These features streamline development for applications requiring high-performance infrared zoom capability.

The Boson+ CZ 14-75 is factory-aligned at Teledyne FLIR to deliver maximum performance, eliminating boresight wander and other image artefacts while zooming. The module’s advanced lens control electronics provide thermal gradient compensation to maintain focus across the full operational temperature range, while object range compensation maintains focus through zoom, even for near targets. The module’s built-in tests (BIT) provide real-time notification of issues and maximise operational reliability.

Made in the UK, the Boson+ CZ 14-75 features the latest 12-micron pixel pitch 640×512-resolution thermal detector that offers enhanced detection, recognition, and identification (DRI) performance, especially in low-contrast and low-visibility environments. The module is dual-use and classified under the UK Department for International Trade jurisdiction as 9A003.b.4.a.

Teledyne FLIR’s Boson+ CZ 14-75 is an industry-first warranty that is not available when using multiple suppliers. Customers also enjoy access to the UK-based Teledyne FLIR Technical Services team for integration support.

Thermal Imaging: Unlock the next level of your superpower with Bullard

Seeing through thick smoke with the bare eye is unfortunately not a known human superpower.

However, the use of a thermal imager enhances your vision and therefore might even limit the time of being exposed to toxic environments.

Read this article from Bullard and find out why fire trainers are choosing thermal imagers and why it is so important to bring your personal one along.

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Are you interested in purchasing a thermal imager? Request a non-binding demonstration today to find the right thermal imager for your needs.