Building safety from the start: Quelfire talks early firestopping design

Craig Wells, Sales Director at Quelfire, argues that embedding fire safety from the earliest design stage ensures compliance, collaboration and successful Gateway approvals

When it comes to building safety, success is rarely achieved halfway through a project.

Increasingly, industry experience is showing that the quality of decisions made at Gateway 2, as well as the confidence of approvals at Gateway 3, depend on what happens much earlier in the design process.

Fire safety, which is often seen as a late-stage package or technical detail resolved on site, is a case in point.

History tells us that fire stopping and related systems have been squeezed into programmes after major design decisions have already been made, often treated as an afterthought.

Yet despite being treated as a peripheral issue, it sits right at the heart of building safety, with its performance depending on choices made long before construction begins.

For Craig Wells, Sales Director at Quelfire, this is why early engagement is a critical element.

Rather than viewing fire stopping as a trade to be coordinated at the end of the programme, the company argues that it should be embedded into the design process from the outset, with tested systems, clear responsibilities and collaboration across disciplines.

In this interview, Wells outlines why Gateway 2 should not be viewed as a hurdle to clear, but as an opportunity to refine scope, reduce risk and align delivery expectations long before approvals are sought.

Quelfire advocates for early engagement in firestopping. What does that mean and why is it crucial before a project reaches Gateway 2?

The bottom line is that what we’re talking about is building safety, and the only way to guarantee a successful outcome is to install products and systems in accordance with the tested scope of application.

The tendency with main contractors and design teams is to view fire stopping as one of the smaller value packages that may be procured and installed late on.

The tendency in the world of service penetration is to create an aperture in a wall and then hope that the M&E (mechanical and electrical) contractors can fit all their services into the opening.

Obviously, hope is not enough.

What we mean by early engagement is a basic principle of design, then build.

It’s not complicated, but we talk about design and build and end up going down a route of build first and then trying to come up with a compliant design.

What we’re advocating for is flipping that on its head, reaching out at an early stage to manufacturers like us, wall manufacturers, damper manufacturers and all these other elements to say, okay, what products and systems can you offer? What is the tested scope of application? And how do we incorporate your tested solutions into our building?

The whole gateway process is driving people down that route, and rightly so.

But we should be applying that logic to any building, whether it’s high risk or whether it’s not high risk.

It means engaging with reputable manufacturers and suppliers of systems and then incorporating their tested solutions into a workable design before commencing installation.

How does involving fire safety expertise early in the design phase improve the quality and success of a Gateway 2 submission?

Everyone knows that the gateway process is quite tedious, painful and there’s a lot of unknowns and uncertainty.

If you don’t do a detailed design and you risk putting in a submission too soon, it’s incomplete or it’s not as comprehensive as it could be, then there is a high risk it’s going to get rejected.

Bearing in mind that fire safety and structural safety are the two big things on the agenda, and there’s no hiding the fact that they are the key things that will be scrutinised in depth by the multidisciplinary team.

The more quality and success you put in, the more chance of a successful outcome and it’ll set you up in a better place for Gateway 3, which is the end game.

It is an upfront cost and resource but it should be money and time well spent.

Gateway 2 requires a demonstration of compliance. What steps can project teams take early on, even before the Gateway application?

Upskilling and training for everyone, regardless of their role, is something that can begin now, whether they are involved in a Gateway 2 submission or not.

I don’t think they should be under the illusion that they can’t stop training.

The key to success will be greater collaboration between different parties.

The repositioning of a cable or inadequate support of a cable tray can directly impact the fire stopping.

Whilst they might not do the fire stopping and might not be responsible for it overall, they still directly impact the overall performance.

Knowledge is power and all trades should be scrutinising how and where they might be impacting the fire safety of a building and gearing themselves up for where they can be a better support in that collaboration, which then comes as part of the design process.

Something we are strong advocates for is Continuous Professional Development (CPD), and we are seeing a huge cultural shift towards people wanting to learn and do CPD.

How does the way a project is prepared and managed at Gateway 2 influence the ease with which you can evidence compliance at completion at Gateway 3?

If you put together a comprehensive, robust and compliant Gateway 2 design, Gateway 3 should be plain sailing.

We have seen it where contractors have said, we’re just going to put typical details in.

We’re just going to come up with a typical scenario.

We’re going to identify all relevant standard details and submit them to the BSR.

And then the BSR have come back and said, well, typical detail.

What happens if you’ve got all these scenarios that aren’t typical? How are you going to deal with them? And it’s ultimately being rejected.

You might say even worse than that is where they just say, Quelfire are the best, we’re going to partner with them.

When we get to it, we’ll come up with some solutions between us. Okay, fine.

I like to think that we have solutions for most typical scenarios, but from a BSR perspective, what happens if they don’t?

They could end up building a project with a wall system that is non-compliant with the fire stopping, dampers or service penetrations.

Given the scrutiny on documentation and the golden thread of information, what role does early coordination of firestopping details play in robust and complete records?

It’s about knowing your building, and the best way of understanding it is to understand that there are lots of different stakeholders who have all got different interests in the building.

The point is to make all that information readily accessible in a digital form so that relevant stakeholders can access it.

From a warranty provider’s perspective, they need clear details about what was installed.

There are multiple stakeholders, each with different requirements, and the key is having that information readily accessible.

If the design is created in a digital format based on test evidence, with all documentation linked and properly referenced, and the installation follows that design, compliance can be demonstrated through photographic records and supporting evidence.

By the time you reach Gateway 3, you already have a complete digital package prepared.

It just needs to be shaped into whatever format is required for the relevant stakeholders.

The important point is that this package is digital, detailed and comprehensive, so all stakeholders can access the information they need for their specific purposes.

We’ve seen many early Gateway 2 applications get rejected due to incomplete information. How can teams get it right first time?

The key point is to be specific.

Don’t think that you can get away with doing general specifications and general clauses.

It’s all about collaboration, and if you have got design teams who are not willing to learn and to share and collaborate, then it will be a real uphill battle.

The most successful outcomes come from genuine collaboration, and that usually requires very clear leadership.

Many people approach this with a fear of the unknown.

Some acknowledge that, in principle, collaboration and more detailed design are the right things to do.

The real difference comes when someone takes a firm stand and says: no ifs, no buts, this is the level of information we are producing.

You, the architect, are responsible for this.

You, the engineer, are responsible for that.

When that doesn’t happen, the message becomes: if you don’t meet this standard, your future involvement is questionable.

Naturally, we get pushback, as everyone does.

But that is precisely why the Building Safety Act was needed, to push us into doing things we should arguably have been doing all along.

Then there is the issue of competency, a term we probably overuse.

It’s discussed so often that it risks losing its impact.

The SCEP model, skills, knowledge and experience, is obviously important, but the behaviours element is the most critical.

It reflects whether people and organisations genuinely want to do the right thing.

From what we see, the most successful projects and applications come from a strong behavioural commitment to doing the right thing.

This was originally published in the March 2026 Edition of International Fire & Safety Journal. To read your FREE copy, click here.

Quelfire’s QuelSelector Version 5 adds whitewall and shaftwall tested details

QuelSelector Version 5 release and scope

Quelfire has released Version 5 of its QuelSelector product selector tool, with the update issued in January 2026.

The QuelSelector was first launched in 2022 to help construction professionals identify appropriate tested solutions.

Version 5 keeps the core functionality of the tool and adopts a refreshed look aligned to updated brand guidelines.

It includes live links to Quelfire’s latest standard installation details.

Tested details added in the updated tool

Version 5 expands the QuelSelector from 60 to 97 pages, reflecting additional tested details and customer feedback.

Twenty-eight pages cover whitewall and sandwich panel details tested in Euroclad and Paroc Panel System.

The update expands the range of tested details, with solutions for whitewall and shaftwall systems.

These include tested solutions for whitewall and sandwich panel systems, covering Euroclad Firemaster and Paroc Panel System AST F, F+, and L.

EI 120 single-side shaftwall details are also included.

Additional content covers partial penetrations, steel profile decks with a steel-lined aperture, putty pads installed in timber stud walls, and expanded head-of-wall seal details.

Organisation, access and quoted comments

Quelfire identified limitations around supporting constructions and the complexity of service penetrations as key challenges affecting project teams.

The QuelSelector V5 is organised first by substrate construction, followed by penetrating services, reflecting typical construction methods.

Live links connect users directly to the digital file, supporting access to the latest installation information.

Craig Wells, Sales Director at Quelfire, said: “Our goal for Version 5 was to provide even more unique tested details and, ultimately, continue to make life easier for our customers.

“While some may see it as just a tool, it really can help save time during the early design and specification stages, reduce non-compliance, and even support Gateway 2 submissions.

“It’s the peace of mind that comes with it – knowing that the systems chosen are supported by tested and certified solutions.”

Quelfire recommends using the QuelSelector during design stages and states that buildings should be designed around standard tested details to support regulatory compliance.

Quelfire said: “Use Version 5 of the QuelSelector today, and don’t hesitate to contact Quelfire with any questions about service presentation sealing.”

ASFP Awards 2025 reveal the passive fire projects setting new benchmarks

ASFP Awards 2025 mark record entry levels

The Association for Specialist Fire Protection (ASFP) celebrated the ASFP Awards 2025 with a record field of entries recognising achievements in passive fire protection across the built environment.

The organisation said the ceremony highlighted individuals, companies and projects that have advanced safety and professionalism in the sector.

ASFP reported that categories covered installation projects, innovation, digital tools, training, marketing, customer service, advocacy and long-term contribution.

The 2025 awards formed part of its 50th birthday year activities.

Project and innovation winners span heritage and redevelopment

ASFP reported that Checkmate Fire Solutions won Small-Scale Installation Project of the Year for its passive fire protection upgrades at Springfield Mount for the University of Leeds.

The association stated that the scheme involved a series of Victorian residential buildings and was recognised for combining sensitive heritage refurbishment with current fire-safety requirements on a project under £1 million.

Kilnbridge Fire Protection received Large-Scale Installation Project of the Year for its role in the Olympia redevelopment.

ASFP said the Kilnbridge team coordinated more than 32,000 compliant passive fire protection installations across one of the UK’s most complex multi-plot sites.

Siderise was named Innovation Project of the Year for a pleated rainscreen cavity barrier solution developed for the G-Gate building at Olympia.

According to ASFP, the bespoke design addressed the building’s unconventional façade geometry and was cited as an example of collaborative fire safety engineering.

Quelfire won Digital Innovation of the Year for its QuelSelector tool.

The association described QuelSelector as an intuitive, free-to-use system that supports firestopping product selection and compliance by reducing errors and improving workflow efficiency across the supply chain.

ASFP Awards training and academic achievements recognised

ASFP stated that Siderise, Corrodere and Isoler received Training Recognition awards.

The association said these organisations were acknowledged for training programmes that link regulatory requirements, product knowledge and on-site installation practice.

Level 2 and Level 3 Academic Achievements were awarded to Stephen Richards of Avert Fire and Rick Cullen of Intoheat.

ASFP reported that Stephen Richards achieved the highest score at Level 2, while Rick Cullen achieved the highest score at Level 3.

The association noted that these academic awards recognised emerging professionals who are investing in their technical development in passive fire protection.

Customer service, advocacy and lifetime honours announced

ASFP confirmed that Quelfire also received Marketing Campaign of the Year for its “Because It’s Your Job to Know” campaign.

The association said the campaign was recognised for promoting shared responsibility in passive fire protection practice.

GSI Contract Services and Nullifire were named Supplier Relationship of the Year.

ASFP stated that the partnership was highlighted for its collaborative technical approach, including the launch of GSI’s training academy supported by Nullifire.

Optima Systems received Customer Service of the Year for the work of its OPTech team.

The association said the team was recognised for delivering rapid, evidence-based guidance that supports compliance on complex projects.

Margherita Mullis of Promat was named Rising Star of the Year.

ASFP reported that she was recognised for work across product development, regulatory alignment and cross-industry collaboration.

Nineteen Group received Advocate of the Year.

The association cited its role in promoting fire safety awareness across the construction and events sectors.

ASFP presented the Lifetime Contribution Award to Niall Rowan.

The association said he was honoured for decades of work to improve standards, deepen technical understanding and promote a safer built environment.

Past winners of the Regatta Challenge were also recognised, with Belgrade Insulations, Consort and CLM Fireproofing receiving their trophies at the ceremony.

ASFP reflects on 50th anniversary awards

ASFP said the awards provided an opportunity to review progress in passive fire protection as the association marked its 50th year.

The organisation added that the event showcased the breadth of activity across project delivery, training, innovation and advocacy.

Mike Ward, ASFP Managing Director, said: “The ASFP Awards 2025 highlighted the shared commitment across the sector to continued improvement.

“Each winner represents the very best of passive fire protection – a community dedicated to safeguarding lives and the future of the built environment.

“Thank you to all the nominees, sponsors, and our incredible team of internal staff who made this year happen so smoothly.

“It was an honour to host this industry-leading event on the ASFP’s 50th birthday year.

“2025 has been a whirlwind of successes, and we vow not to slow down anytime soon.

“2026 promises to be a year of innovation, expansion, and shared collaboration.

“See you all at next year’s awards.”

Leading the Firestopping Conversation: Quelfire Returns to London Build 2025

Quelfire is a UK manufacturer of firestopping solutions for service penetrations in buildings. With a testing programme, customer support, and over 600 tested details, the company provides information to help customers find compliant solutions for complex scenarios.

The company’s stated mission is to educate the construction industry, which is why Quelfire’s team offers free training sessions, including early engagement consultations, product overviews, and its CPD titled “Effective Passive Fire Protection for Service Penetrations in Buildings.”

Access to resources

Quelfire makes its resources, including product documentation and its range of tested details, available for download at any time on its website. The company also maintains a library of YouTube videos that can be accessed at any time.

Since the Grenfell tragedy, knowledge sharing has become a key focus across the sector to bridge gaps between stakeholders and support safer building design.

Exhibitions like London Build provide a platform for this exchange and offer opportunities for direct communication that day-to-day activities do not always provide.

Participation at London Build 2025

Team Orange will again be present at London Build 2025, where staff will be available to support visitors and answer questions.

As part of the ongoing “Because It’s Your Job to Know” campaign, this year’s stand will display Quelfire’s products before and after fire exposure to show how they behave under tested conditions. Product samples will be available for discussion, and members of the technical team will be on site to respond to detailed queries.

On the second day of the show, November 20 at 2 pm, Craig Wells, Quelfire’s Sales Director, will lead a panel discussion titled “Gateway 2 Submissions: What We Know Now”. He will be joined by other industry professionals to discuss current experience and insight.

Quelfire’s participation at London Build will focus on the role of collaboration and early engagement in construction projects, noting potential benefits such as reduced risks, lower costs, and minimised rework.

To learn more about early engagement, visitors can find Quelfire on stand N35 at Olympia London on November 19 and 20, 2025.

Quelfire unveils upgraded website with improved accessibility and new sealant guns

Quelfire unveils new website and sealant guns

Quelfire has launched a redesigned website and new range of branded sealant guns for firestopping professionals.

According to the company, the new platform aims to improve usability, simplify access to product information and support customer compliance.

The website introduces faster navigation, mobile optimisation and drop-down search functionality.

FAQ snippets and linked resources have been added to help users find information on specific firestopping systems and installation practices.

Quelfire said the redesign also reflects its updated brand guidelines and a refreshed visual identity.

Educational content remains central to the site, bringing together technical documents, training tools and video resources hosted on external platforms such as YouTube.

Redesigned platform guided by customer feedback

Marketing Manager Hayley Clay said that customer insights played a major role in shaping the redesign.

Hayley Clay, Marketing Manager at Quelfire, said: “The new website has been a long time coming.

“It was clear from a survey earlier this year that it was ready for a refresh.

“We’ve redesigned it to be more visually engaging and streamlined the user experience; we’ve completely removed pop-up forms for product information and tested detail drawings, making it easier than ever to access the information you need.”

The updated ordering process is part of Quelfire’s broader commitment to improve customer experience and ensure the platform remains responsive to evolving market expectations.

New sealant guns expand product portfolio

Alongside the website launch, Quelfire has introduced its own branded sealant guns.

The company confirmed that the range includes two sizes: one for 310mm cartridges used with its QHPE HPE and QSS Acrylic Sealants, and another for 600mm acrylic sealant foils.

According to Quelfire, the guns are engineered for durability and control during regular on-site use.

Each model features the company’s orange branding and logo.

Darryl Wells, Commercial & Development Director, said: “We’re pleased to bring our own range of sealant guns to market, designed to give users better control and a smoother experience on the job.

“They’re a complementary addition to our product offering, and now available to order from our new website.”

Relevance for fire and safety professionals

The new Quelfire website and sealant gun range are directly relevant to firestopping contractors, installers, building services engineers and construction compliance officers.

Improved access to installation drawings, product data and training resources can support more efficient specification and installation of passive fire protection systems.

The addition of Quelfire-branded sealant guns provides a reliable, purpose-built tool for applying approved sealants, contributing to consistent performance and compliance in firestopping applications.

Quelfire named runner-up at UK’s Willmott Dixon 2024 Building on Better Awards

Recognition given to Quelfire at national construction awards

Quelfire was named runner-up in the Goods Partner of the Year 2024 category at Willmott Dixon’s Building on Better and SHEQ Awards.

According to Quelfire, the ceremony took place in May 2025 and highlighted the role of supply chain collaboration across the UK construction sector.

The award followed earlier recognition at Willmott Dixon’s Annual General Meeting in December 2024, where Quelfire received the Goods Partner of the Year accolade on behalf of the London & East Local Construction Office (LCO) and Supply Chain Team.

Quelfire said that its nomination reflected multiple areas of delivery including technical support, installation guidance, and tested product performance.

The company stated that the nomination came directly from its industry partners, highlighting positive working relationships and technical engagement.

Nominations based on support and technical service

Quelfire stated that it was nominated due to its consistent design-to-installation support across construction projects.

The company said this included its ability to provide early-stage design input and responsive communication throughout project timelines.

It added that its technical department was frequently cited by clients as highly accessible and solution-focused.

Quelfire noted that the third reason for nomination was its provision of tested and evidence-backed products for fire safety compliance.

It said the nomination process acknowledged a blend of customer support, compliance assurance, and collaboration with supply chain stakeholders.

Background to Willmott Dixon’s awards

According to Quelfire, the Building on Better and SHEQ Awards were developed by Willmott Dixon to recognise positive performance across its national supplier base.

Quelfire reported that the awards form part of Willmott Dixon’s wider ‘Building on Better’ framework, which centres on delivery across five themes: customers, people, products, legacy, and growth.

The company explained that these awards act as an annual opportunity to recognise teams or partners who demonstrate alignment with those themes in practice.

It said the May 2025 event brought together stakeholders from various regions of the UK construction sector.

Quelfire said the awards offered visibility for both strategic partners and frontline contributors across categories including design and goods supply.

Other award recipients named at ceremony

Quelfire noted that GE Door Manufacturing was named Goods Partner of the Year 2024.

It also reported that Child Graddon Lewis received the award for Design Partner of the Year 2024.

Associated Architects was named runner-up in the design category.

Quelfire stated that all awardees were commended for delivering outcomes that support Willmott Dixon’s strategic framework and national objectives.

The company added that it shared its runner-up status with other supply chain partners recognised for technical and operational performance.

Company response to industry recognition

Quelfire said it was pleased to have been acknowledged for its contribution to construction project delivery.

The company stated that it viewed the award as recognition of its efforts to provide consistent and reliable support to clients.

It added that the collaborative nature of the awards reflects how technical and compliance outcomes depend on close coordination across supply chains.

Quelfire explained that it looks forward to continuing its partnership with Willmott Dixon and others to support safety and performance outcomes in construction.

The company also congratulated all other winners and nominees in the 2024 awards cycle.

Quelfire named runner-up at UK’s Willmott Dixon 2024 Building on Better Awards: Summary

Quelfire reported that it received the Runner-Up Award for Goods Partner of the Year 2024 at Willmott Dixon’s Building on Better and SHEQ Awards.

The awards were held in May 2025.

Recognition followed a December 2024 meeting where Quelfire also received the Goods Partner award on behalf of the London & East LCO.

The company said its nomination was based on project support, technical responsiveness, and product testing.

Willmott Dixon’s awards reflect its strategic pillars of customers, people, products, legacy, and growth.

Other recognised companies included GE Door Manufacturing, Child Graddon Lewis, and Associated Architects.

Quelfire stated that it welcomed the recognition and values ongoing collaboration within the sector.

The company said it will continue supporting compliance and technical delivery through its role in the supply chain.

Getting it right from the start: Glenn Hutchins outlines how Quelfire supports early fire safety integration

Glenn Hutchins, Technical Client Relations Manager at Quelfire, explains why early engagement in firestopping is more urgent than ever

With the Building Safety Regulator now rejecting three in four Gateway 2 applications – many due to basic design and information failings – early engagement is no longer just best practice; it’s becoming essential.

Glenn Hutchins, Technical Client Relations Manager at Quelfire, speaks to International Fire and Safety Journal about why firestopping must be built into project planning from the start.

Drawing on Quelfire’s experience supporting early-stage design input, Hutchins discusses how better collaboration, clarity of roles and competent detailing could help reverse current delays, ease Gateway 2 approvals and improve overall safety outcomes.

Can you start by telling us about your role at Quelfire and how it connects with early-stage project design?

As Technical Client Relations Manager at Quelfire, my role sits within the technical team and focuses on direct engagement with clients and design teams.

My role involves direct interaction with customers and clients, assisting with daily technical queries and, more importantly, engaging early in project development.

Quelfire offers complimentary technical support to design teams at the project’s inception, helping them design buildings that incorporate available tested solutions.

This early engagement includes initial meetings with the design team to discuss processes, advise on the information we require and explain what we can provide in return.

Once we’ve identified specific details applicable to the project, I remain available for further meetings to address queries, advise on incorporating these details into the design and provide ongoing support.

What kinds of firestopping challenges do you see when you’re brought into projects early and how do these differ when engagement happens too late?

When we’re involved early, we generally don’t encounter significant challenges.

Even if specific information isn’t available at the outset, we can work with established principles that pave the way for identifying and applying tested details later.

There’s no stage that’s too early for our involvement.

Conversely, late engagement presents considerable challenges.

If the building design is finalised without considering firestopping of services, applying tested solutions becomes difficult.

For instance, if wall and floor constructions, ceiling heights and opening sizes are already determined with minimal opportunity for adjustment, it may be challenging or even impossible to apply a tested detail.

This situation forces the project team to either proceed without compliance or rework the design, both of which are avoidable with earlier consideration of firestopping.

Why do you think fire safety is still being pushed down the design timeline, despite the risks and regulations in place?

A major factor is the lack of priority given to detailed design at early stages.

For firestopping to be addressed properly, you need coordination across disciplines – MEP, structural, architectural – and that often isn’t built into the early project scope.

It’s not that people don’t care about fire safety.

It’s just that it hasn’t been budgeted for or included in the initial programme.

Clients often don’t allocate enough resources and time to the early design phase.

This lack of allocation means that MEP designers and architects can’t dedicate sufficient manpower and time to delve into the details and identify necessary elements.

To prevent fire safety from being sidelined, more resources need to be allocated to the early stages of design.

What does early engagement actually involve in practice and who needs to be part of that conversation from the start?

Early engagement involves designing the building around available tested solutions.

This means ensuring that all systems – substrates, MEP services and others – have corresponding test evidence.

Builders’ work openings, ceiling heights and similar elements must be appropriately sized and set out to allow for the application of tested solutions.

Equally important is ensuring that these designs are practical to implement on-site.

The conversation should include everyone in the design team: architects, MEP designers, structural designers and others.

Additionally, input from manufacturers of all involved systems is crucial – this includes firestopping product manufacturers like us, MEP service system manufacturers, wall or floor system manufacturers, damper manufacturers and more.

The BSR has said most Gateway 2 applications are still being rejected – what’s going wrong?

The BSR expects applicants to present their designs confidently, demonstrating understanding and providing clear justifications.

To improve submission quality, a detailed schedule of firestopping throughout the project is necessary.

This includes clarity on each firestop, the tested details applied and the supporting test evidence.

Designing buildings around tested solutions and clearly scheduling these specifics can significantly enhance the quality of firestopping design.

Providing demonstrable evidence for each proposed solution makes the submission more robust and less open to dispute.

How can manufacturers like Quelfire help the industry make early engagement standard practice?

Continuous education is key.

At Quelfire, we offer free CPDs and early engagement presentations to educate design teams, with additional project-specific support from our technical team.

For design teams and main contractors aiming to standardise their processes, investing time and committing to implementing these practices on projects is essential.

This was originally published in the June 2025 Edition of International Fire & Safety Journal. To read your FREE copy, click here

Nine Golden Rules: Quelfire highlights common firestopping pitfalls and how to prevent them

Quelfire outlines the Nine Golden Rules for Early Engagement, explaining how early coordination across trades can secure tested firestopping and prevent costly installation problems

“Firestopping needs to be considered earlier.” If you work in the construction industry, you’ve likely heard this before.

And although it’s not a new message, we do understand that it may feel unhelpful, especially when you’re already trying to stay ahead of legislation and best practices.

Sometimes, it may seem more like another vague instruction than actionable support.

But there’s a reason it continues to be discussed.

Often, firestopping is considered far too late, usually when key decisions, such as ceiling heights, have already been made.

And while the construction industry is beginning to change, the race against time to rectify installations that do not align with test evidence occurs far more than it should.

This can lead to additional costs and project delays, and may even result in pushbacks from the Building Safety Regulator (BSR) at Gateway 2.

Gateway 2 was introduced as part of the Building Safety Act (BSA) for higher-risk buildings.

It requires contractors to submit a detailed design along with all fire safety information to the BSR.

Only projects with designs that meet building regulations will be approved for construction.

In April 2024, Tim Galloway, the Deputy Director of the BSR, announced that approximately 75% of applications for higher-risk buildings were still being rejected due to ‘missing or flawed’ information.

His explanation? A lack of industry design expertise, especially regarding fire and structural safety.

This highlights the need for earlier firestopping engagement when designing people’s homes, workplaces, and leisure spaces.

In this article, we focus on the Best Practice Guide’s 9 Golden Rules, exploring the importance of early engagement in firestopping and providing a roadmap for construction projects.

What are the 9 golden rules?

Firstly, let’s take a look at what the term ‘early engagement in firestopping’ means.

It simply refers to collaborating with other key stakeholders at the design stage, ensuring that each service penetration has an appropriate tested solution detailed.

However, a firestop is only as good as its design, installation, the material it’s installed into, and the services that run through it.

Dryliners, electricians, mechanical contractors, and wall manufacturers all influence the firestop’s effectiveness.

This is why collaboration is essential to confirm that all parties are on the same page and that tested solutions are implemented.

The guide published by the ASFP, BESA, BSRIA, FIS, & GPDA titled “Firestopping of Service Penetrations: Best Practices in Design and Installation” contains nine Golden Rules.

Seven of these relate to the building’s design, clearly highlighting where the emphasis needs to be.

Ultimately, an accurate design makes a compliant installation much easier to achieve.

Golden Rule 1: Engage early with the manufacturer & installers

Manufacturers are typically engaged during RIBA Stages 4 and 5; however, this can create challenges because service routes are established much earlier in the design process.

In these circumstances, applying a tested detail can be almost impossible without rework.

We strongly believe manufacturers should be involved earlier at RIBA Stages 2 and 3: Concept Design and Spatial Coordination.

When coordinating the MEP design across the building, the MEP designer will need support from the manufacturer.

This collaboration ensures that the services and builder’s work openings comply with the manufacturer’s fire test evidence.

In our experience, waiting until RIBA Stage 4 often results in project rework and late changes to MEP designs.

Additionally, early collaboration with specialist installers is highly beneficial, as they are qualified to advise on the practicality of the installation.

They know what will work in practice and not just on paper.

Golden Rule 2: Review the fire strategy documents in conjunction with M&E specs

The building’s fire strategy document should outline the preventative measures in place for a fire emergency and focus on the appropriate responses.

It should also include the location of compartment lines, required fire ratings, and escape routes, for instance.

This document is an emergency response plan, so all information must be accurate for design decisions and future fire safety management.

Golden Rules 3 & 4: Identify all service types and insulation – repeat for penetration seals & establish spacing requirements

In this industry, specific information is invaluable.

When it comes to firestopping, there are many required variables, from different types of walls and floors to services and fire ratings.

Only by having specific information about these variables can we provide the most appropriate firestopping solution for your application.

For example, slight adjustments to spacing or insulation material can change the choice of tested details; therefore, accurate information is non-negotiable when working to achieve building compliance.

Having this information in the early stages of a project helps solve any challenges that may arise.

It’s simply easier to change the design when it’s a draft on paper than when services are already installed.

Golden Rules 5 & 6: Select third-party certified & tested products from one manufacturer

A building must be designed and constructed around tested details.

This is the only way to guarantee the building will respond as intended in the event of a fire.

Therefore, third-party certified and tested products are necessary.

Third-party verification essentially removes manufacturer bias and thoroughly vets the products, giving peace of mind to those using and installing them.

A manufacturer can say their products will perform as intended, but how can anyone know for certain without this vital evidence?

Third-party certification and testing provide that level of transparency; it’s the only way to protect people and property.

Additionally, Golden Rule 6 highlights that only one manufacturer’s products should be used throughout the project, unless tested otherwise.

A manufacturer’s products are usually tested as a complete system.

Introducing products from another manufacturer can be risky, as their performance together in a fire is untested and, therefore, unpredictable.

Golden Rule 7: Request certification from manufacturers

Manufacturers should have all certification readily available.

A copy of this certification is a great way to prove that the products used on the project have been independently tested and verified to perform as indicated.

Golden Rule 7 also states that a qualified individual must review the certification to confirm the products are suitable for the specific application.

Further reassurance.

Golden Rule 8: Use an installer that is third-party accredited

Although it is not legally required for penetration seal products to be installed by third-party, accredited installers, this method helps ensure that installations are carried out by qualified and competent parties.

Through gained certification, it provides confidence that the company has been verified, is frequently audited, and qualified to carry out firestopping works in line with building regulations.

Golden Rule 9: Implement a structured inspection plan as work proceeds

When construction begins, it’s about sticking to the agreed plan.

A structured inspection plan makes sure that key project objectives are achieved to the correct standard.

This approach will contribute to the Golden Thread of Information – a digital record of the building’s lifecycle, from design and construction to ongoing maintenance.

One way to achieve this is through photographic evidence.

This provides visual documentation, showing that the construction is in line with the design, while also efficiently recording any changes made.

This approach places responsibility on those constructing the building to present evidence for their key decisions and meet building regulations.

It’s also a great way for installers to validate their work; there’s no need for concern if the design has been followed, as all the correct steps have been taken.

With tighter regulations and a need for transparency across construction projects, firestopping must be prioritised.

But this relies on the collaboration of the right people at the right time.

When done correctly, it can reduce costly rework and delays, guaranteeing the building will perform as intended.

It achieves the ultimate objective of keeping people safe.

It saves lives.

The Best Practice Guide is one of many useful documents that can support you on your firestopping journey – be sure to utilise it and reach out if you need further support!

This was originally published in the June 2025 Edition of International Fire & Safety Journal. To read your FREE copy, click here

What is fire compartmentation? Quelfire discusses hidden firestopping systems that help save lives

Quelfire explains why fire compartmentation is a regulatory requirement and a critical tool in protecting lives during fire incidents

Passive fire protection relies on the effective compartmentation of a building.

It is made up of fire doors, walls, and floors, and works alongside active systems such as sprinklers and fire alarms.

Elements of the compartmentation, like the service penetration seals, are hidden within the building’s makeup, often making them the ‘unsung heroes’ of building safety.

Their silent but crucial role in containing and slowing the spread of fire is often overlooked, but they’re a key factor in saving lives and limiting damage in the event of a fire.

But more on that later!

The implementation of fire compartmentation is crucial in high-rise buildings, which Approved Document B defines as those exceeding 18 metres in height or having more than seven storeys, with at least two residential units.

However, we believe that compartmentation should not be limited to high-rise buildings or those over 18 metres; each case should be reviewed individually.

Compartmentation has long been a requirement in Approved Document B, B3: Internal Fire Spread (Structure).

It states:

Where reasonably necessary to inhibit the spread of fire within the building, measures shall be taken, to an extent appropriate to the size and intended use of the building, comprising either or both of the following—

(a)  sub-division of the building with fire-resisting construction;

(b)  installation of suitable automatic fire suppression systems.

It also highlights that all compartment walls and floors should achieve a complete barrier between the compartments they separate, and the appropriate fire resistance must be implemented.

The purpose of fire compartmentation

Fire compartmentation works to contain a fire to its areas of origin for as long as possible.

Despite it being a regulatory requirement, it is sometimes overlooked as an important life safety measure that construction professionals must take seriously.

When the appropriate service penetration sealing products are installed according to relevant test evidence, they provide time for occupants to safely evacuate or wait for rescue, while also reducing damage in the event of a fire.

Simply, it puts those living in the building first.

Getting technical – how is fire compartmentation achieved?

A building’s compartmentation is created by dividing the premises into areas of manageable risk.

This is done using fire-resistant barriers, such as masonry and fire-rated plasterboard walls, concrete and fire-resistant ceilings, and floors.

In our experience, it is doubtful that a building’s compartmentation will remain a solid box due to required openings.

For a home to be habitable, it needs windows, doors, a kitchen, and a bathroom, which require service penetrations like pipes and cables.

These form ‘openings’, which consequently void the fire-resistance rating of the compartment wall or floor.

Due to this, every penetration that breaks the compartment line must be adequately firestopped to reinstate the required fire rating.

This is where test evidence and firestopping products – such as fire collars, fire sleeves, wraps, and compounds, to name a few – will be utilised.

What needs to be considered?

When it comes to restoring a building’s compartmentation, all factors must be considered.

This includes the supporting construction and its required fire rating, the actual service penetration type and material, whether it is insulated, and the thickness of any insulation.

Knowing whether the application is a single or multi-service penetration is also beneficial.

However, it can be challenging to reinstate certain applications’ fire ratings due to insufficient test evidence or mismatched integrity and insulation ratings.

At Quelfire, we provide the Information Collection Form, which helps our customers gather this amount of information efficiently.

In summary

Compliant fire compartmentation saves lives.

Therefore, properly designing, installing, and maintaining the compartmentation, especially regarding service penetration openings, is crucial to ensure firestopping systems work correctly in the event of a fire.

You don’t have to go it alone.

Please contact technical@quelfire.co.uk if you have any further questions on fire compartmentation or need help choosing the best solution for your application.

Collaboration enhances fire safety in UK’s Queens Drive housing development

Passive fire safety focus in Swindon housing scheme

Quelfire has reported its involvement in the Queens Drive regeneration project in Swindon, which has delivered 149 affordable homes.

The £36 million project, led by Swindon Borough Council, aimed to address the town’s social housing needs while incorporating sustainable and safety-led design elements.

A key example of collaboration

The Queens Drive regeneration project has been a welcomed initiative of Swindon Borough Council.

Addressing the town’s social housing needs, this project has created 149 affordable homes that will act as a gateway to the town, providing a more welcoming drive into the town centre.

This £36 million project has been designed to reflect Swindon’s railway heritage.

The houses have solar panels, triple-glazed windows, dozens of bird boxes, and trees planted to encourage wildlife growth.

The LABC (Local Authority Building Control) recognised Queens Drive in the National Building Excellence Awards as the best large social housing development.

As the chosen passive fire protection system manufacturer, Quelfire worked alongside Willmott Dixon and Fire Shield to deliver this project.

The main objective was to design and build the homes around the tested details available, creating a safe community for residents to reside in.

During this project, what was the main challenge?

Queens Drive’s main challenge was utilising service penetration types that had limited industry-wide testing, such as electrical socket boxes in conjunction with the innovative Beadmaster product.

What solutions did quelfire reach to resolve any issues?

The key to Queens Drive’s smooth completion was the involvement of the Willmott Dixon design team, which proactively designed and planned the build, ensuring service penetration sealing was a priority.

Acknowledging that early engagement has been crucial in past projects, Willmott Dixon and Fire Shield initiated this approach right from the early stages.

This ensured that Quelfire addressed any service penetration sealing concerns during the design process, guaranteeing that relevant, tested solutions were identified, and grey areas were avoided.

Because of the time Quelfire gained from the early collaboration, in the case of no tested solutions for electrical socket boxes with Beadmaster, they were able to add this to their testing programme upon request from Willmott Dixon.

Because of this scenario-specific testing, Quelfire were able to provide Queens Drive and the wider industry with primary test evidence, as opposed to an engineered judgement.

What kind of success did the client enjoy with quelfire’s services/products?

Queens Drive is proof of the success collaboration and communication between all stakeholders can bring.

Through Quelfire’s early engagement and shared commitment to the project’s success, the project was able to reach a robust and compliant design, resulting in minimal issues and rework during the build stage and, ultimately, no extra costs.

The approach of those involved in the project not only streamlined its progress but also demonstrated their adherence to industry regulations, making each party a vital part of this success story.

Robert England, Senior Project Manager at Fire Shield, said: “Quelfire has been an ally to Fire Shield for many years, specifically myself, regarding the enormous support we receive.

“We appreciate this ongoing support from the training, CPDs, and videos Quelfire offers to ensure we can find suitable answers from project to project. Queens Drive is a testament to this.”