New ageing pressurised fire suppression systems white paper examines the risks, costs and regulatory pressures
FirePro UK Ltd has published a new white paper examining the growing operational, compliance and financial challenges associated with ageing pressurised gaseous fire suppression systems.
Authored by Managing Director Tony Hanley, the paper, Considerations for the Extended Lifecycle and/or Replacement of Obsolete or Aged Pressurised Fire Suppression Gas Systems, explores the issues affecting legacy FM200, CO₂ and similar systems as they approach the end of their service lives.
Drawing on more than 40 years of fire engineering experience, Hanley examines factors including hydrostatic test failures, pipework degradation, increasing refill costs, environmental regulations and concerns over long-term reliability.
The paper states: “Older cylinders may often fail the test, making them noncompliant and requiring replacement,” and highlights that enclosure integrity, a critical requirement for gas-based suppression systems, can become increasingly difficult to maintain as buildings are modified and age over time.
The publication also outlines FirePro’s condensed aerosol fire suppression technology as an alternative to conventional pressurised gaseous systems. According to the company, the technology uses a solid-state, non-pressurised generator that chemically interrupts combustion rather than relying on room pressurisation or maintaining a specific gas concentration.
FirePro says this approach removes the need for cylinders, pipework, hydrostatic testing, refills and room integrity testing, while providing a certified 15-year lifecycle and lower ongoing maintenance requirements.
The paper also states that the technology is suited to retrofit projects, older buildings and mission-critical environments where maintaining airtight enclosures may be impractical. It further highlights environmental characteristics including negligible global warming potential (GWP), the absence of PFAS and CFCs, and compliance with BS/EN 15276 safety requirements.
Hanley, who serves as Managing Director of FirePro UK, Vice Chairman of the Fire Industry Association (FIA), and received the FIA Lifetime Achievement Award in 2023, said the white paper is intended to help industry stakeholders make informed decisions as legacy fire suppression systems reach the end of their operational lives.
The white paper is available for facilities managers, insurers, fire engineers and other industry professionals seeking guidance on lifecycle risks, regulatory considerations and replacement options for ageing fire suppression systems.
FirePro UK has also released an accompanying video alongside the publication.

