Rosenbauer signs four-year firefighting equipment contract in Greece

by Featured NewsPPE

Contract enables procurement of 24,000 firefighting boots

Rosenbauer and the Hellenic Fire Brigade have signed a four-year framework agreement for firefighting footwear supply.

The contract allows Greek fire departments to purchase up to 24,000 pairs of BOROS B1 firefighting boots through 2028.

The Hellenic Fire Brigade issued the tender for this framework agreement across the EU.

Rosenbauer met all technical requirements and won the bidding process.

Features of BOROS B1 firefighting boots

The BOROS B1 boots are designed for durability and firefighter comfort.

Rosenbauer states that the boots are lightweight, easy to maintain and feature a pull-on design.

They are constructed with premium materials, including Michelin soles, for enhanced durability and grip.

The boots aim to combine functionality with a modern design suited for emergency responders.

Additional purchase of firefighting gloves

Alongside the boots, the Hellenic Fire Brigade has acquired 4,500 pairs of GLOROS F10 gloves through Rosenbauer’s partner Pronoia.

This purchase was also secured through a tender process.

According to Rosenbauer, the gloves provide protection against mechanical injuries while allowing unrestricted mobility and grip.

The GLOROS F10 gloves comply with EN ISO 16073-4 for forest fire protection and EN388 for technical rescue operations.

Statement from Rosenbauer

Kurt Wandaller, Head of Area Europe at Rosenbauer, said: “We are pleased to collaborate with the Hellenic Fire Brigade and proud to contribute to the safety and efficiency of Greek emergency responders.”

The Hellenic Fire Brigade, headquartered in Athens, oversees fire departments across Greece.

Individual fire departments report their needs to headquarters, which manages supply distribution from a central warehouse.

Rosenbauer signs four-year firefighting equipment contract in Greece: Summary

Rosenbauer has secured a four-year framework agreement with the Hellenic Fire Brigade, enabling Greek fire departments to procure up to 24,000 pairs of BOROS B1 firefighting boots through 2028.

The tender was published across the EU, and Rosenbauer met all technical specifications to win the contract.

The BOROS B1 boots are designed for durability, comfort, and ease of maintenance, featuring Michelin soles for reliability.

Additionally, the Hellenic Fire Brigade has acquired 4,500 GLOROS F10 gloves through Rosenbauer’s partner Pronoia.

The gloves meet European standards for protection in forest fires and technical rescue operations.

Rosenbauer’s Head of Area Europe, Kurt Wandaller, stated that the company is pleased to support Greek emergency responders.

The Hellenic Fire Brigade, headquartered in Athens, manages fire department supply distribution across Greece.

Lightweight protection, heavy-duty results with LION

by Breaking NewsIFSJ ExclusivesPPE

Martin Joosen, Managing Director for LION‘s Europe Middle-East, Asia and Pacific Business territories, details their upcoming new EN-compliant gear and the balance between safety, comfort and practical functionality

LION is gearing up to release its latest range of EN-compliant turnout gear next to its also well-known NFPA Range in the first half of 2025, promising to further enhance safety and functionality for firefighters worldwide.

In this exclusive interview, Martin Joosen, Managing Director for LION’s Europe, Middle East, Asia and Pacific Business territories, shares insights into the new gear’s design, features and unique aspects.

He also discusses how this launch fits into LION Group’s broader strategy within the PPE market, shedding light on the company’s commitment to supporting those on the front lines of fire and rescue.

What inspired the development of the new EN-compliant turnout gear who is it designed for?

LION has a strong background in producing NFPA-certified turnout gear in the United States.

Regions following EN standards have their own requirements and many professional firefighters in Europe and beyond prefer gear specifically approved under those guidelines.

There was a demand for LION’s existing expertise with NFPA products to be translated into something equally reliable for EN-focused markets.

Every element of this upcoming gear’s design meets EN criteria while still offering LION signature high-grade thermal protection, breathability and ease of movement.

We put considerable emphasis on how firefighters perform physically challenging tasks, leading to design priorities shaped around practical wearability.

These suits are useable among firefighters everywhere.

Our aim is to create a product line that serves a global audience, creating a versatile solution that can handle various environments while meeting EN specifications.

Can you describe how the appearance of this turnout gear has been designed to balance practicality and visibility for firefighters?

The aesthetic ideas behind this gear’s appearance are in line with our field experience with US-based NFPA standards, where every stitch and reflective detail is tested under tough field conditions.

Our designers wanted to offer firefighters something that feels safe, comfortable and meets EN rules.

For example, by combining stripes, reflective trim and easily recognised colour contrasts, the gear stands out in smoky rooms and dim conditions.

Weight was a leading challenge, since extra layers can restrict mobility.

Engineers worked on choosing fabrics and trim that keep the gear practical, safe and noticeable without adding unnecessary bulk.

They also considered how firefighters move while responding to emergencies, so any reflective elements remain visible from multiple angles.

What are the main features of the gear that will support firefighters in their work?

Even though NFPA and EN specifications differ in some respects, each has a valuable approach to thermal resistance and comfort.

A key objective has been to create a set of turnout suits that keep firefighters agile during intense situations.

The suits feature flexible closures, sleeves shaped to allow easy arm movement and carefully chosen fabrics for breathability.

Factors like heat transfer and moisture buildup were tested to maintain dryness where possible and prevent excessive heat retention.

How does the design of this gear address the specific challenges firefighters face in high-pressure situations?

Conditions during interventions and visibility on the fireground can vary greatly, making protective garments essential for safety.

LION prioritizes maximum comfort and ergonomics while adhering to relevant guidelines.

We have strategically placed reflective elements to improve visibility from various angles and to facilitate movement.

Every detail is designed to assist first responders in navigating smoke-filled hallways.

While these features adhere to established specifications, we also explored how to arrange them so that they do not hinder movement or slow the first responder down.

This blend of flexibility and compliance with regulations enables the suit to perform effectively in challenging situations.

What aspects of this turnout gear set it apart from other options currently available?

LION has been a prominent name in NFPA-regulated markets for years.

Bringing that knowledge to an EN-compliant product has given the company a chance to bridge borders and integrate all learnings from multiple regions into those new designs.

This approach offers a global view of how turnout suits function, recognising both the protective specifications and practical requirements that frontline teams encounter.

LION chose to align with these requirements so the company could provide for firefighters whose operations follow EN guidelines.

Acquiring a certification under EN ensures that these suits fit the specific needs of users in those regions.

It offers peace of mind for departments, knowing that the gear was tested according to standards recognised in their area.

What steps is LION taking to ensure this gear is ready to meet the demands of real-world firefighting by the time it launches in 2025?

LION’s research and development teams participate in multiple committees around the world that set guidelines for fabric performance and health considerations.

These groups monitor factors like heat tolerance, breathability and how protective materials can be lighter without weakening.

Attendance at these meetings exposes the teams to new methods and tests that might eventually shape updated standards.

Everyone in the PPE community shares an interest in raising the safety bar, so discussions often revolve around scientific data, emerging technologies and ways to address known health hazards.

LION tracks and reviews the latest fabric innovations to ensure the final product delivers the optimum support firefighters require.

How did firefighter health factor into the design of the new EN-certified PPE or other LION solutions?

Firefighter health is a prominent topic these days, especially when it comes to substances that might be present in protective layers.

Organisations in many regions are asking manufacturers to be extra transparent about the chemicals they use.

In response, LION continues to look for fabrics and coatings that propose the latest level of health protection while still delivering reliable thermal protection.

A separate concern is contamination from black smoke or particles that can remain in turnout suits after certain call-outs.

New regulations often address how to handle gear cleaning and maintenance so firefighters face fewer risks from harmful buildup.

LION uses the latest available materials and makes sure to acquaint itself with the local guidelines, so LION makes the most appropriate decisions on suit assembly, like how suits are stitched and sealed.

This also means that in the world of firefighting, the definition of “clean” is evolving.

It’s no longer just about appearances; it’s about ensuring the utmost safety and protection for those who risk their lives every day.

Traditional cleaning methods might leave unseen contaminants behind, putting firefighters at risk.

But now, with RedZone CO2 Clean, we’re setting a new standard – a standard that goes beyond the surface, providing a deep, thorough clean that meets and exceeds today’s safety expectations.

RedZone CO2 Clean isn’t just another cleaning process; it’s a revolutionary approach that ensures firefighters’ gear is as clean as it can be – inside and out.

Using advanced CO2 technology, it penetrates deep into the fibers of firefighters’ PPE, effectively removing contaminants that traditional methods might miss.

This is the new badge of honor – a symbol of commitment to safety, health and the future of firefighting.

So, how clean is clean? With RedZone CO2 Clean, it’s cleaner than ever before.

It’s not just about maintaining firefighters’ gear; it’s about protecting their lives.

Choose the new standard.

Choose the new badge of honor.

Choose RedZone CO2 Clean.

With that in mind and at the same time, on the training side, LION’s latest training concept, the New Fire Training Technology (NFTT) program, balanced carbonaceous, gas and digital fire technology elements to reduce the volume of hazardous particles released during drills.

The idea is to give firefighters a realistic environment without exposing them to higher-than-necessary doses of smoke and toxins.

Looking ahead, how do you see LION’s role growing in the European fire safety market and are there other developments we can expect from the company?

Firefighters throughout Europe engage in varied tasks and many companies are addressing the need to blend high heat protection with a more manageable suit weight.

This is an ongoing challenge that we have taken on by studying how materials perform in multiple scenarios.

Development teams keep looking for layers that shield firefighters from intense conditions while allowing them to move quickly.

The company is also active in preparing new concepts for firefighters who manage a variety of incidents, from structural fires to rescues in industrial sites.

Most of these steps centre on comfort and reliability.

By tracking how well suits withstand repeated exposure to smoke or water, LION can fine-tune upcoming generations of PPE.

Lakeland Fire + Safety CEO outlines growth and acquisition strategy

by Breaking NewsPPE

Lakeland Fire + Safety CEO Jim Jenkins reports on fiscal year 2025 performance

Lakeland Fire + Safety CEO Jim Jenkins has outlined the company’s fiscal year 2025 performance, highlighting acquisitions, leadership changes, and financial growth.

Jenkins stated that the company completed a $46 million public equity offering, strengthening its balance sheet and providing resources for expansion in the fire protection sector.

He noted that the offering is expected to generate annual cash interest savings of approximately $2.5 million.

Jenkins said the company completed four acquisitions over the past year, expanding its product portfolio and market presence.

He emphasised a renewed focus on acquisitions in fire turnout gear and the decontamination services segment, which he described as offering high-margin recurring revenue streams.

CEO highlights acquisitions and global expansion

Jenkins detailed the company’s recent acquisitions, which he said have strengthened Lakeland Fire + Safety’s position in key global markets.

He noted that in late 2023, Lakeland acquired New Zealand-based Pacific Helmets NZ Limited, a manufacturer of helmets for structural firefighting, wildland firefighting, and rescue operations.

He described this acquisition as complementing the company’s turnout gear offerings and creating additional cross-selling opportunities.

In early 2024, Jenkins said Lakeland acquired Jolly Scarp, an Italy-based manufacturer of professional footwear for firefighters, military personnel, police, and rescue workers.

He highlighted Jolly’s established reputation for quality and its strong presence in the first responder safety market.

Jenkins also pointed to the acquisition of LHD Group Deutschland GmbH and its subsidiaries, which provide firefighter turnout gear and decontamination services.

He said LHD has a market presence in Germany, Australia, and Hong Kong, with its Lakeland LHD Care division offering protective clothing maintenance services.

In December, Lakeland completed its fourth acquisition of the year, Veridian, which Jenkins said supplies firefighter protective apparel, gloves, and boots.

He stated that this acquisition strengthens Lakeland’s position in the US and Latin America.

Leadership appointments to support future growth

Jenkins also announced leadership changes to support the company’s expansion.

He said Barry Phillips has been appointed Chief Revenue Officer, bringing over 37 years of experience in sales leadership and revenue growth in the fire services sector.

Jenkins also introduced Cameron Stokes as the new Chief Commercial Officer, Global Industrial, noting his focus on industrial safety product sales.

Jenkins highlighted the appointment of Laurel Yartz as Chief Human Resources Officer.

He said Yartz has over 30 years of HR leadership experience and will oversee workforce development and cultural transformation.

Jenkins also noted his own transition to President, CEO, and Executive Chairman, after previously serving as Executive Chairman and a director since 2012.

He said he remains committed to executing the company’s strategy for building a premier global fire services brand.

Future growth strategy and acquisition plans

Looking ahead, Jenkins said Lakeland Fire + Safety will continue its acquisition strategy in the fire protection sector.

He said the company is focused on consolidating the fragmented fire market and expanding into high-margin industrial and chemical safety products.

Jenkins also outlined plans to improve operating and manufacturing efficiencies to increase profitability while strengthening Lakeland’s global market position.

Lakeland Fire + Safety CEO outlines growth and acquisition strategy: Summary

Lakeland Fire + Safety CEO Jim Jenkins has reported on the company’s fiscal year 2025 performance, detailing acquisitions, leadership changes, and financial strategy.

He announced that the company raised $46 million through a public equity offering, improving its financial position and reducing debt-related costs.

Jenkins said Lakeland completed four acquisitions, including Pacific Helmets, Jolly Scarp, LHD Group Deutschland, and Veridian.

He stated that these acquisitions have expanded Lakeland’s global market presence and enhanced its product offerings.

To support growth, Jenkins announced several leadership appointments, including a Chief Revenue Officer, Chief Commercial Officer, and Chief Human Resources Officer.

He also confirmed his transition to President, CEO, and Executive Chairman.

Jenkins said Lakeland will continue to pursue acquisitions in fire turnout gear and decontamination services while expanding in the industrial and chemical safety sectors.

He also emphasised the company’s focus on increasing manufacturing efficiencies and market penetration.

Lakeland Industries renews Fire and Emergency New Zealand contract for firefighter gear

by Featured NewsPPESafety

Contract renewal extends Lakeland Industries partnership with FENZ

Lakeland Industries has announced that its subsidiary, Lakeland LHD, has secured a contract renewal with Fire and Emergency New Zealand (FENZ).

The agreement, which spans an initial five years with options to extend up to 12 years, continues a relationship that has lasted over 22 years.

The contract includes the supply of KIWI 2.0 L2 structural fire ensembles along with decontamination, care, and logistics management services.

The agreement covers the provision of protective hoods, gloves, and other apparel, with an estimated 1,600 to 2,000 ensembles supplied annually.

The decontamination service is designed to reduce firefighter exposure to harmful carcinogens.

Scope of Fire and Emergency New Zealand

FENZ was formed under the Fire and Emergency New Zealand Act 2017, bringing together multiple fire services into a unified national organisation.

It is responsible for both urban and rural fire protection across New Zealand.

The organisation operates over 650 stations and has a workforce of approximately 2,000 paid firefighters alongside 12,000 volunteers.

FENZ provides emergency response and fire protection across the country.

Lakeland LHD on continued collaboration

Barry Phillips, Chief Revenue Officer for Lakeland, commented on the contract renewal: “We are honored that FENZ has once again selected Lakeland LHD to provide the turnout gear and decontamination services needed to protect the firefighters of New Zealand.”

Louie Hatzikosmidis, Managing Director for Lakeland LHD, added: “We are deeply grateful for the trust and partnership we have shared with Fire and Emergency New Zealand over the years, and we remain committed to delivering excellence as we stand by our company mission of ‘Protecting your People’.”

Fire and Emergency New Zealand perspective

Rachael Utumapu, Operational Standards Manager for FENZ, commented: “We have enjoyed our longstanding relationship with Lakeland LHD and look forward to continuing this partnership to provide our firefighters with the best protection in terms of apparel and decontamination services.

“Lakeland LHD has proven over the years to be a partner that we can rely upon to deliver what we need.”

Lakeland Industries renews Fire and Emergency New Zealand contract for firefighter gear: Summary

Lakeland Industries has announced that its subsidiary, Lakeland LHD, has secured a contract renewal with Fire and Emergency New Zealand (FENZ) for firefighter protective gear and decontamination services.

The agreement spans an initial five years, with options to extend up to 12 years.

The contract includes the supply of KIWI 2.0 L2 structural fire ensembles, as well as decontamination and logistics management services, with an estimated 1,600 to 2,000 ensembles provided annually.

FENZ is responsible for fire protection across New Zealand, operating over 650 stations with a combined force of 2,000 paid and 12,000 volunteer firefighters.

Lakeland LHD representatives expressed appreciation for the continued partnership, while FENZ officials stated that the company has been a reliable provider of protective apparel and services.

BSIF report finds high failure rates in non-member PPE products

by Featured NewsPPEResearch

BSIF tests reveal high PPE failure rates

The British Safety Industry Federation (BSIF) has warned about the widespread presence of substandard personal protective equipment (PPE) and safety products following its latest independent testing.

Between December 2023 and December 2024, BSIF tested 161 PPE products from non-member suppliers.

Only 16 products (10%) met full compliance standards, while 138 (90%) failed.

Seven test results are still pending. Failures were recorded across all PPE categories.

In some cases—such as head protection, eye and face protection, and fall protection—every non-member product tested failed to meet regulatory standards.

High failure rates across multiple PPE categories

BSIF’s testing found concerning safety failures in several key product areas:

  • Head protection: All six tested products failed, with deficiencies in penetration resistance and shock absorption.
  • Eye and face protection & fall protection: All 13 tested products failed, failing to resist impacts and compromising user safety.
  • Safety footwear: 31 out of 36 tested products (86%) failed, with issues including inadequate impact resistance and slip protection.
  • Hearing protection: 28 out of 31 tested products (90%) had incorrect cushion and headband pressures, affecting noise reduction.
  • Safety gloves: 21 out of 22 tested products (95%) failed to meet cut, abrasion, and puncture resistance claims.
  • Hi-vis clothing: 11 out of 13 tested garments (85%) failed brightness and visibility standards.
  • Respiratory protective equipment (RPE): 22 out of 25 tested products (88%) did not meet filtration requirements for hazardous dust and fumes.

BSIF member suppliers show better compliance rates

In contrast to the non-member results, BSIF found a significantly higher compliance rate among its Registered Safety Suppliers.

Out of 399 tests conducted on PPE from BSIF members, 322 products (86%) passed.

Of the 51 products that initially failed, all issues were addressed and corrected.

BSIF CEO Alan Murray said: “People are continually surprised by the sheer volume of PPE and safety products that fail to meet basic safety standards.

What’s even more shocking is that, despite vendors being informed of these deficiencies, such products often remain on the market, continuing to expose unsuspecting buyers and users to significant risks.”

BSIF urges buyers to verify supplier credentials

BSIF has advised PPE buyers and procurement teams to ensure that products meet regulatory standards by checking for the BSIF Shield.

The BSIF Registered Safety Supplier Scheme Manager, Roy Wilders, said: “When protective—and sometimes life-saving—equipment fails to meet standards, it’s not just a statistic; it’s a potential tragedy waiting to happen.”

Wilders added that the BSIF team actively monitors the market to identify and address substandard products, but buyers must also take responsibility by verifying suppliers before making purchases.

BSIF report finds high failure rates in non-member PPE products: Summary

The British Safety Industry Federation (BSIF) has reported that 90% of PPE products tested from non-member suppliers failed to meet compliance standards.

Testing between December 2023 and December 2024 covered 161 products, with 138 failing regulatory assessments.

Categories with 100% failure rates included head protection, eye and face protection, and fall protection.

In contrast, 86% of PPE from BSIF Registered Safety Suppliers passed compliance tests.

BSIF has urged buyers to check for the BSIF Shield to ensure they are purchasing safe and certified PPE.

Reshaping rescue with MSA Bristol

by Featured NewsPPE

Explore MSA Bristol’s cutting-edge protective clothing, designed for varied rescue missions with innovative materials, enhanced comfort and duty-specific engineering

Firefighters face a variety of challenging scenarios, ranging from technical rescue missions to structure fires and wildland firefighting.

Having the right protective gear and technology to suit a given situation is critical.

This year at Intersec 2025, MSA Safety featured its innovative line of Bristol fire protective clothing; solutions that are helping to safeguard those at the frontlines of increasingly diverse fire and rescue missions.

MSA Bristol Rescue Stretch

Bristol’s newest design, the Bristol Rescue Stretch, will be on display.

It integrates one of the industry’s latest innovations, the GORE-TEX CROSSTECH® PYRAD® stretch fabric, which is a lightweight fabric, that is flexible, waterproof, wind proof and has blood-borne pathogen protection.

It also features incidental flame protection and comes in varying colors, styles and fits.

MSA Bristol X4 Structural Suit

Addressing the customer’s desire for freedom of movement and expectations to deliver light weighted garments for the hardest interventions, the X4 Structural Suit features fabric such as Hainsworth’s PBI NRG LP.

Weighing only 190gsm – it helps to reduce the risk of heat stress and helps the wearer perform at their best for longer.

This light, durable fabric provides flame resistance and chemical protection.

MSA Bristol X4 TRW-Hybrid Suit

The MSA Bristol X4 TRW-Hybrid™ (Technical Rescue Wildland Hybrid) suit is a versatile and lightweight suit that can be converted from technical rescue to wildland fire interventions by zipping the moisture barrier in or out.

A removable GORE-TEX Crosstech Flameliner provides water resistance, breathability and protection from blood-borne pathogens, whilst the 50mm Heatseal segmented triple trim reflective is breathable.

MSA Bristol X4 Wildland Garment

Designed to address the need for enhanced protection during long-lasting interventions in high-temperature environments, the MSA Bristol X4 Wildland duty-specific garment is a single-layer lightweight solution with underarm gussets for improved sweat and heat transfer, enabling firefighters to act with agility and comfort.

The X4 Wildland garment is designed to be worn for longer periods of time in hot environments.

It offers lightweight comfort to help firefighters in situations where wearing a structural suit could be too inefficient.

This article was originally published in the January 2025 issue of International Fire & Safety Journal – to read your FREE digital copy, click here.

Where tradition meets innovation: How Tuffking is changing the game for firefighter footwear

by Breaking NewsPPE

Discover how Ryan Dhindsa, Managing Director at Tuffking, is leading the charge in pioneering new technology for firefighter footwear

Founded in 1854 as Giffard Newton & Sons, the Tuffking brand is the oldest fire boot manufacturer globally, and is experiencing a significant phase of expansion. The company’s leading brand Tuffking is preparing for a 40% increase in turnover this year, largely driven by its focus on developing firefighting gear.

Tuffking recently embarked on a journey of innovation, leveraging its 170 years of technical expertise to modernise its entire product range. This innovation led to the creation of a pioneering new era of fire-fighting footwear that will protect modern day fire fighters.

These boots are notably lighter and more sustainable than their predecessors and contain no harmful chemicals such as lead, chromium or PFAS which can often be found in fire-fighting protective equipment.

The innovative new range by Tuffking has been designed to meet the rigorous demands of modern firefighting professionals.

We spoke to Dhindsa, Managing Director at Tuffking to find out more about the company’s plans to revolutionise the firefighting boot industry.

Could you introduce yourself and explain your role at Tuffking?

My role as Managing Director is to put Tuffking back on the map as the leading firefighting boot manufacturer globally. We have a long history of manufacturing safety boots, military boots and firefighting boots for the UK Government, dating back to World Wars I and II.

Tuffking was the first company globally to manufacture a leather firefighting boot to safety standards, making us pioneers in the industry. My goal is to restore our position as the leading firefighting boot manufacturer and have British innovation lead the global charge in safety.

Our boots have always been known for quality, even when they were not traditionally the most attractive looking. We’ve maintained the best quality record in the industry with 0.71% return rate over 10 years, with firefighters often referring to our boots as tanks because of their durability.

Firefighters have told me they still use their boots after 15 years of service. We want to continue this reputation while also innovating.

Could you share insights into the research and development process to developing Tuffking’s new footwear?

When I joined this organisation, I travelled across the country, from Cornwall, UK to Inverness, Scotland, to meet with various fire departments and emergency service personnel to understand their needs.

These people are heroes, putting their lives on the line every day, so we have a responsibility to make the best kit possible. Meeting the firefighters and understanding their varying requirements was the most inspiring part, acting as the catalyst for our new range.

The needs change from region to region. For instance, the footwear needed in Devon and Somerset might differ due to geographical terrain and weather conditions compared to North Yorkshire.

Traditionally, it has been a one-size-fits-all approach where everyone gets the same boots. However, I’ve learned it’s multifaceted and they require footwear adequate for their terrain.

There are also gender differences to consider, as I discovered through my work on the National Committee for firefighters’ PPE. Ensuring there are options for female firefighters is crucial.

Can you describe the common issues that firefighters face with their current footwear?

Traditionally, firefighting boots have always used steel toe caps and steel midsoles. The midsole is the part that goes under the foot to protect against nails penetrating the bottom of the wearer’s foot.

Stainless steel is very strong and durable. But the problem with steel is that it doesn’t cover the entire surface area of the boot. It doesn’t go all the way to the edges because steel, being metal, is very rigid. If you put it all the way to the edges of the outsole, it could start to protrude and cause cracking.

The advantage of using a composite or Kevlar midsole, which we use in general safety footwear, is that you get surface area protection all the way to the edges of the boot. So, you get a little more surface area in penetration resistance.

At Tuffking, we try to find these gaps in the market and innovate because we have more boot making experience than anyone else in this field. We can move very fast because we have excellent relationships with our raw material suppliers.

How was the material tested to ensure it meets the rigorous demands of firefighting?

We realised that people want to move away from steel towards composite. The problem is that penetration resistance testing is done at room temperature. However, firefighters run into burning buildings, so the testing method needs to reflect that.

Steel is protective and will pass the test if using high-strength non-corrosive stainless steel for hot nail penetration. Unfortunately, there have been issues of hot nails penetrating firefighters’ feet in the UK and other countries. Traditional Kevlar used for penetration resistance is not tested at high temperatures.

We needed to develop a test method, so we created a chamber with a testing house to heat the nail up to 250 degrees Celsius.

First and foremost, we needed a test method. The second obstacle was developing a material that could withstand high temperatures.

You might ask: if steel passes the test, why not use steel? The problem is that firefighters can walk over live electrical wires and steel weighs more.

This is more flexible and lightweight, which is important from a health and safety perspective. Conductive materials like steel in footwear pose risks when walking over live wires.

Firefighters want composite, but it doesn’t pass high-temperature tests. So, we developed a testing device and then worked on creating a composite material that can withstand hot temperatures.

We collaborated with raw material suppliers worldwide, examining different techniques and percentages used in Kevlar midsoles.

Manufacturing techniques vary in South America, Europe and the Far East. We looked at the different percentages of materials used and how we could infuse something to help penetration at high temperatures.

Another factor was the thickness. Traditional midsoles are about 3 to 3.5 millimetres thick. Making them thicker might seem like a solution, but it affects fitting, slip resistance and the stride of the boot.

Were we to simply increase the thickness to 5 millimetres, the boot would be taller, impacting fitting and wearability.

How did you overcome these challenges?

We wanted to infuse raw material to help penetration at high temperatures without affecting the boot’s structure. We explored para-aramid fabric, used in firefighting suits.

These suits are expensive and difficult to make so we reached out to fabric manufacturers to understand how para-aramid fabric is made and if it could be infused with Kevlar.

We spent over three years testing different concentrations and percentages to ensure durability and avoid cracking. Nonstop testing in the lab was necessary to make sure the material was feasible before incorporating it into a boot.

After almost three years, we found the right concentration and thickness. We then tested the material inside the boots. Today, we’ve successfully achieved our goal. We’ve made this material and we are the only firefighting boot manufacturer in the world to use it.

What are the key features of this new material?

Our new boots are lighter, fully composite and contain no metal. They pass tests up to 250 degrees Celsius.

To give context, the firefighting standard EN 15090:2012 requires the outsole to withstand a 250-degree Celsius plate for 45 minutes. This isn’t an arbitrary temperature; it’s uniform with the current test method.

We wanted our boots to withstand and exceed real-life challenges of fire fighters. Generally heat resistance testing for footwear is conducted between 250 C to 300 C so we were able to stay in-line with the industry standard for temperature.

Our new material combines the strength and durability of steel with the flexibility and lightweight properties of composite materials.

It provides complete surface area protection and withstands high temperatures, addressing the critical issue of hot nail penetration.

The material also eliminates the risks associated with steel, such as conductivity and weight, making it safer for firefighters who may encounter live electrical wires.

Looking forward, how does Tuffking see this technology developing?

We believe this innovation will significantly improve firefighter safety and performance. Our boots now offer better protection, comfort and durability, meeting the demanding conditions firefighters face daily.

This project has been a significant investment in time and resources, but the results have been worth it. We have successfully created and implemented this unique material in our firefighting boots, making us the only company in the world to use it.

This article was originally published in the January 2025 issue of International Fire & Safety Journal – to read your FREE digital copy, click here.

Firefighting footwear’s innovation battle: HAIX addresses the evolution of firefighter footwear through inclusivity, adaptability and sustainability

by Breaking NewsPPE

Simon Ash, UK Sales Manager at HAIX, shares insights into the three ways in which firefighter footwear must advance and how the demands of the modern firefighter can be met through innovative manufacturing

Many people still see a firefighters’ role as an unchanging fight to respond to emergencies and keep us safe.

However, in reality this is an industry which is constantly evolving due to changes in climate, the make-up of the workforce, and the need to move towards a sustainable future.

These changes lean into three strands where innovation of personal protective equipment (PPE) must continue to develop to ensure firefighters are fully equipped to tackle these new challenges: inclusivity, adaptability and sustainability.

Manufacturers for the firefighting industry must ensure innovative production efforts respond to these three key themes so the needs of the modern firefighter are met, whilst also maintaining a continuous look towards the future of PPE, in particular PPE footwear.

Innovation in inclusivity

With the fire sector being a largely male industry, the fit and form of PPE for female firefighters can be sidelined.

For example, there is an estimated 3,184 female firefighters in the UK, a number which is growing annually, yet there is a need for PPE footwear and workwear to be designed with women in mind.

This is crucial in enabling comfort, safety and protection for women, as well as making them feel seen within the industry.

Firefighters, such as Caillin Tyler at Leicestershire Fire and Rescue Service, query the one-size-fits-all approach to PPE and encourage manufacturers to look at the design variations which could help solve issues such as discomfort and inadequate fit.

Caillin comments: “Poorly fitting boots greatly increases our chance of injury.

A knock-on effect of this is that our fitness is affected, as we may have to go on rest or be unable to exercise which impacts our ability to carry out our work effectively.”

Manufacturers such as HAIX, the high-quality, functional footwear provider, have created boots specifically to support the individual.

A common misconception is that this has to be a boot just for women.

Rather, it is more important to put thought and investment into how the boots can be adapted to fit each and every firefighter, irrelevant of whether it is for a male or female worker.

Such designs are driven by innovative techniques and advancements in material, structure and comfort.

For example, the Fire Eagle 2.0 prioritizes being lightweight and having a unique lacing system which ensures a compact fit at the bottom with a looser fit around the ankle to be protective but leave room for natural movement.

This allows the boot to mold to the wearer and also to the activity they are doing, whether that be driving a fire engine, tackling house fires, or attending incidences in the forest.

Additionally, to understand what the individual requires, manufacturers must speak to firefighters on their experiences and address key concerns around PPE performance and requirements.

Events and trade shows provide a great opportunity to gather this information firsthand and exchange knowledge and expertise across the sector, which can then be incorporated into better, more responsive boot designs.

Innovation in adaptability

As well as changes within the firefighter demographics, there are also new demands due to changing weather conditions and fire risks.

One of which is the rise in wildfires in the not just in the UK but across the world, which requires a different set of skills and, alongside this, a different approach to PPE footwear.

Wildfires require high levels of footwear protection but also boots which adhere to different terrains, from slippery woodland grounds to coping with obstacles such as fallen branches.

A combination of heavily structural boots with excellent protection against sharp objects and heat, as well as a lightweight and flexible fit to allow easy movement and prolonged wearing, is now necessary to prepare firefighters facing extreme elements.

Innovative solutions to the ever-changing climate that firefighters tackle exists in the PPE footwear sector with products such as the Special Fighter Pro, Fire Eagle 2.0 and Missoula 2.0 by HAIX, offering versatility, protection and comfort.

These boots have been specifically created so that firefighters can tackle urban and wildfire incidences effectively.

Innovation in sustainability  

Sustainable practices within PPE have become a critical focus with a much-needed shift away from the narrative that manufacturing these types of products eco-consciously is too difficult.

From the materials to the production methods, companies are putting more focus on durability in their products to not only benefit the wearer, but also the environment.

Through working with local suppliers rather than large-scale global supply chains, companies have a better understanding of where materials are coming from and whether such producers also follow ethical practices.

Optimizations within the production factory and powering sites through renewable energy also assists in making the development of PPE a more eco-conscious one.

Footwear, as with other manufacturing items, can be recycled, creating a circular process.

An effective way in which circularity can be implemented is through a repair service.

HAIX is one such manufacturer that has implemented this initiative to great success and in 2023, over 12,500 shoes were repaired and returned to their owners rather than being discarded.

Once the footwear has been maximized and used to its full potential, materials go through a complex recycling process which helps reduce the volume of waste and allows the use of waste to be used as an energy source, contributing to the conservation of natural resources.

Conclusion

The firefighting industry is making impressive innovative improvements within PPE, in particular, footwear.

There is better collaboration between manufacturers and the end user to ensure changing needs are met, addressing the requirements of the role.

Companies are also making investments into being more sustainable which will have paramount impacts on the environment, the customers and the manufacturers themselves.

Innovation has no end date or completion goal.

It is an ever-changing and ongoing process, which requires a unified and open-minded industry.

Overall, the firefighter sector has seen positive development in relation to PPE manufacturing and products, which continues to advance every day.

Essential Personal Protective Equipment List

by AviationBreathing ApparatusConstructionHealthcareHospitalityIndustrialPorts & MaritimePPERetailTransportUtilitiesWarehouse

Personal Protective Equipment (PPE) plays a crucial role in keeping people safe in various work environments. 

Whether you’re working in construction, healthcare, or manufacturing, the right equipment helps reduce the risk of injury or exposure to hazards. 

This article will walk you through everything you need to know about PPE, including what it is, who needs it, and an essential personal protective equipment list.

What is Personal Protective Equipment?

what is personal protective equipment

Personal Protective Equipment refers to specialised gear and clothing designed to protect individuals from workplace hazards. 

PPE is used to minimise exposure to risks that can cause injury or illness. 

This equipment includes items such as helmets, gloves, goggles, masks, earplugs, and protective clothing, depending on the specific hazards present in a given environment.

PPE is commonly used in industries like construction, manufacturing, healthcare, and laboratories, where workers may be exposed to physical, chemical, or biological dangers. 

The type of PPE required varies based on the job, such as hard hats for construction workers or gloves and masks for healthcare professionals.

The main goal of PPE is to provide a barrier between the individual and potential hazards, ensuring a safer working environment. 

It’s a critical element of workplace safety and is often legally required in high-risk industries.

Who Needs Personal Protective Equipment?

who needs- personal protective equipment

Personal Protective Equipment is essential for anyone working in environments with potential hazards. 

Various industries require different types of PPE to ensure worker safety. 

Here are some key groups that need PPE:

Construction Workers

Construction sites are full of risks, such as falling objects, loud noises, and hazardous materials. 

Workers in this field need hard hats, safety glasses, gloves, and steel-toed boots to protect against injuries.

Healthcare Professionals

Doctors, nurses, and other healthcare workers are exposed to biological hazards, chemicals, and infectious diseases. 

They require gloves, masks, gowns, and face shields to safeguard themselves and their patients.

Manufacturing Workers

In manufacturing environments, workers often operate heavy machinery and handle hazardous substances. 

They need PPE like safety goggles, gloves, and hearing protection to minimise risks associated with machinery and chemicals.

Laboratory Personnel

Chemists and laboratory technicians frequently work with potentially dangerous chemicals and biological materials. 

PPE such as lab coats, safety goggles, and respirators is necessary to protect against spills and inhalation of harmful substances.

Agricultural Workers

Farmworkers face unique hazards, including exposure to pesticides, machinery, and the elements. 

They need gloves, masks, and protective clothing to reduce the risk of exposure to chemicals and injuries.

Emergency Responders

Firefighters, paramedics, and police officers encounter various hazards, including toxic environments and physical dangers. 

They rely on specialised PPE to protect themselves while performing their duties.

Essential Personal Protective Equipment List

This is the essential Personal Protective Equipment List used in various industries. 

Below are the main categories of personal protective equipment:

Head Protection

head personal protective equipment

Head protection is crucial for workers in environments where there is a risk of head injuries from falling objects or bumps.

Hard Hats

Hard hats are designed to protect the head from impacts and penetration. 

They are made of durable materials like high-density polyethylene (HDPE) and come with adjustable straps for a secure fit. 

Hard hats also often have a built-in sweatband for comfort. 

Bump Caps

Bump caps provide limited protection against minor bumps and scrapes. 

They are softer than hard hats and are often used in low-risk environments, such as warehouses or indoor facilities.

Eye Protection

eye personal protective equipment

Eye protection is necessary in jobs where workers are exposed to flying debris, chemicals, or harmful light.

Safety Goggles

Safety goggles protect the eyes from various hazards, including dust, splashes, and chemical fumes. 

They provide a snug fit around the eyes and often have anti-fog and scratch-resistant coatings.

Face Shields

Face shields offer full-face protection and are commonly used in welding, grinding, and chemical handling. 

They are usually worn over safety goggles for additional eye protection.

Ear Protection

ear personal protective equipment

Exposure to loud noises can lead to hearing loss. Ear protection helps minimise this risk.

Earplugs

Earplugs are small devices inserted into the ear canal to block out sound. 

They are effective in reducing noise levels and are often disposable for hygiene.

Earmuffs

Earmuffs cover the entire ear and provide higher noise reduction than earplugs. 

They are ideal for environments with extreme noise levels, such as factories and construction sites.

Respiratory Protective Equipment (RPE)

respiratory personal protective equipment

Respiratory protective equipment is vital in environments where workers may inhale harmful substances, including dust, gases, and vapours.

Dust Masks

Dust masks provide basic protection against dust and non-toxic particles. 

They are lightweight and easy to use, making them suitable for short-term tasks.

Respirators

Respirators offer more robust protection and can filter out specific airborne contaminants. 

They come in two main types: half-mask and full-face. 

Half-mask respirators cover the nose and mouth, while full-face respirators protect the eyes as well. 

Respirators must be fitted correctly to ensure they provide adequate protection.

Hand Protection

hand personal protective equipment

Hand protection is essential in environments where workers may encounter cuts, abrasions, or exposure to chemicals.

Work Gloves

These gloves are designed to protect against cuts, abrasions, and punctures. 

They come in various materials, such as leather, cotton, and synthetic options. 

Different gloves are available for different tasks, so it’s essential to choose the right type for the job.

Chemical-Resistant Gloves

These gloves protect against hazardous substances, including chemicals and solvents. 

They are made from materials like nitrile, neoprene, or latex, depending on the specific chemical hazards present.

Body Protection

body personal protective equipment

Body protection involves clothing designed to shield workers from physical and chemical hazards.

Coveralls

Coveralls provide full-body protection from dirt, abrasions, and chemicals. 

They are often used in manufacturing, automotive, and agricultural settings. 

Some coveralls are flame-resistant or chemical-resistant for added safety.

Aprons

Aprons protect the front of the body from spills and splashes. 

They are commonly used in kitchens, laboratories, and industries dealing with chemicals or hazardous materials.

Foot Protection

foot personal protective equipment

Foot protection is crucial in environments where workers are at risk of foot injuries from heavy objects or slippery surfaces.

Steel-Toed Boots

Steel-toed boots protect the toes from falling objects and punctures. 

They also provide support and insulation for the feet. It’s important to ensure that these boots fit correctly for maximum comfort and protection.

Slip-Resistant Shoes

These shoes have specialised soles that provide grip on slippery surfaces, reducing the risk of slips and falls. 

They are essential for workers in kitchens, restaurants, and outdoor settings.

Is Personal Protective Equipment A Legal Requirement?

is personal protective equipment legal requirement

Yes, in most countries, providing and using PPE is a legal requirement for businesses. 

Employers must assess the risks in the workplace and provide appropriate PPE to their employees. 

For example, the Occupational Safety and Health Administration (OSHA) in the United States mandates that employers ensure workers use PPE when necessary. 

Failure to comply with these regulations can result in fines and legal consequences.

PPE regulations differ between industries, so it’s essential to follow the specific guidelines relevant to your field. 

In most cases, both employers and employees share responsibility for ensuring PPE is used correctly.

How Often Should Personal Protective Equipment be Replaced?

how often personal protective equipment replaced

The frequency of replacing Personal Protective Equipment PPE depends on several factors, including the type of equipment, its usage, and the work environment.

Manufacturer Guidelines

Always refer to the manufacturer’s recommendations for replacement intervals. 

Many PPE items come with guidelines that specify how often they should be replaced.

Wear and Tear

Inspect PPE regularly for signs of wear and damage. 

Equipment that shows signs of deterioration, such as cracks, tears, or faded materials, should be replaced immediately, even if it hasn’t reached the recommended time frame.

Frequency of Use

PPE that is used frequently or in harsh conditions will wear out faster. 

For example, gloves and respirators may need replacement after a specific number of uses, while hard hats may last several years with proper care.

Regulatory Standards

Some industries have strict regulations regarding PPE replacement. 

Be aware of any legal requirements specific to your workplace.

Changes in Workplace Conditions

If the work environment changes, such as increased exposure to hazardous materials, consider replacing PPE to ensure adequate protection.

Does Personal Protective Equipment Require Training?

personal protective equipment require training

Yes, Personal Protective Equipment (PPE) requires training to ensure that employees understand how to use it correctly and safely. 

Proper training is crucial for maximising the effectiveness of PPE and minimising workplace injuries. 

Here are key aspects of PPE training:

Understanding PPE Types

Employees need to know the different types of PPE relevant to their job. 

This includes hard hats, gloves, goggles, and respirators. 

Training helps workers identify which PPE is necessary for specific tasks.

Correct Usage

Training should cover how to wear and adjust PPE properly. 

This includes ensuring a snug fit and understanding how to operate any equipment, such as respirators, correctly.

Maintenance and Inspection

Employees must be trained on how to inspect PPE for signs of wear or damage. 

Knowing when to replace or repair equipment is essential for ongoing safety.

Legal Requirements

Many regulatory bodies require employers to provide PPE training. 

Understanding these regulations helps ensure compliance and promotes a culture of safety in the workplace.

Emergency Procedures

Training should also cover what to do in case of an emergency, including how to remove PPE safely after exposure to hazardous materials.

Conclusion

That was our essential personal protective equipment list.

Personal Protective Equipment is vital for maintaining safety in various industries. 

From head protection to proper footwear, each piece of PPE serves a specific purpose in preventing injury and harm. 

Employers must provide appropriate PPE and ensure workers are trained in its use, care, and maintenance.

Regular inspections and timely replacements ensure that PPE continues to offer adequate protection. 

While PPE is a legal requirement in many workplaces, its importance goes beyond compliance. 

It safeguards lives and helps create a safer work environment for everyone. 

By investing in the right PPE and ensuring it’s used correctly, businesses can minimise risks and keep their workers safe.

British Safety Industry Federation urges UK workplaces to review and replace PPE

by Featured NewsPPESafety

PPE in UK workplaces falls short of safety standards

According to the British Safety Industry Federation (BSIF), a survey of its members has identified widespread issues with personal protective equipment (PPE) across UK workplaces.

The survey, conducted among manufacturers and distributors who frequently visit workplaces, revealed examples of substandard and poorly maintained PPE in use.

These included high-visibility clothing that no longer meets safety standards, damaged safety helmets, ripped protective clothing, and expired disposable respiratory protection.

Cost and misuse contribute to unsafe PPE practices

Respondents noted that cost considerations often take priority over compliance, resulting in the purchase of non-compliant equipment.

Improper usage, such as wearing PPE incorrectly, was also flagged.

Instances included helmets worn loosely and gloves left unsecured, both of which compromise the effectiveness of the equipment.

Employers urged to prioritise PPE safety

BSIF CEO Alan Murray commented on the findings: “It’s not enough for PPE to simply meet basic standards—it must be maintained and fit for purpose at all times to ensure worker safety.”

The BSIF is calling on employers to use the start of 2025 as an opportunity to review and replace outdated or damaged PPE.

The federation stresses the importance of sourcing equipment from responsible suppliers, such as BSIF Registered Safety Suppliers, to ensure products meet certified safety standards.

Future focus on PPE compliance and awareness

The BSIF plans to release further findings on non-compliant PPE in February 2025.

In addition, the federation will launch its PPE Saves Lives campaign in spring 2025 to highlight the critical role of well-maintained equipment in protecting workers.

British Safety Industry Federation urges UK workplaces to review and replace PPE: Summary

A survey by the British Safety Industry Federation (BSIF) highlights significant issues with PPE across UK workplaces, including outdated and non-compliant equipment.

Problems such as worn high-visibility clothing, damaged helmets, and misuse of PPE were identified.

The BSIF is urging employers to review and replace substandard equipment and to prioritise sourcing PPE from certified suppliers.

CEO Alan Murray stressed the importance of maintaining PPE to ensure worker safety.

Further findings will be released in February 2025, alongside the launch of the PPE Saves Lives campaign in the spring.

The BSIF is advocating for a renewed focus on compliance and workplace safety in the coming year.