Firefighting footwear’s innovation battle: HAIX addresses the evolution of firefighter footwear through inclusivity, adaptability and sustainability

Simon Ash, UK Sales Manager at HAIX, shares insights into the three ways in which firefighter footwear must advance and how the demands of the modern firefighter can be met through innovative manufacturing

Many people still see a firefighters’ role as an unchanging fight to respond to emergencies and keep us safe.

However, in reality this is an industry which is constantly evolving due to changes in climate, the make-up of the workforce, and the need to move towards a sustainable future.

These changes lean into three strands where innovation of personal protective equipment (PPE) must continue to develop to ensure firefighters are fully equipped to tackle these new challenges: inclusivity, adaptability and sustainability.

Manufacturers for the firefighting industry must ensure innovative production efforts respond to these three key themes so the needs of the modern firefighter are met, whilst also maintaining a continuous look towards the future of PPE, in particular PPE footwear.

Innovation in inclusivity

With the fire sector being a largely male industry, the fit and form of PPE for female firefighters can be sidelined.

For example, there is an estimated 3,184 female firefighters in the UK, a number which is growing annually, yet there is a need for PPE footwear and workwear to be designed with women in mind.

This is crucial in enabling comfort, safety and protection for women, as well as making them feel seen within the industry.

Firefighters, such as Caillin Tyler at Leicestershire Fire and Rescue Service, query the one-size-fits-all approach to PPE and encourage manufacturers to look at the design variations which could help solve issues such as discomfort and inadequate fit.

Caillin comments: “Poorly fitting boots greatly increases our chance of injury.

A knock-on effect of this is that our fitness is affected, as we may have to go on rest or be unable to exercise which impacts our ability to carry out our work effectively.”

Manufacturers such as HAIX, the high-quality, functional footwear provider, have created boots specifically to support the individual.

A common misconception is that this has to be a boot just for women.

Rather, it is more important to put thought and investment into how the boots can be adapted to fit each and every firefighter, irrelevant of whether it is for a male or female worker.

Such designs are driven by innovative techniques and advancements in material, structure and comfort.

For example, the Fire Eagle 2.0 prioritizes being lightweight and having a unique lacing system which ensures a compact fit at the bottom with a looser fit around the ankle to be protective but leave room for natural movement.

This allows the boot to mold to the wearer and also to the activity they are doing, whether that be driving a fire engine, tackling house fires, or attending incidences in the forest.

Additionally, to understand what the individual requires, manufacturers must speak to firefighters on their experiences and address key concerns around PPE performance and requirements.

Events and trade shows provide a great opportunity to gather this information firsthand and exchange knowledge and expertise across the sector, which can then be incorporated into better, more responsive boot designs.

Innovation in adaptability

As well as changes within the firefighter demographics, there are also new demands due to changing weather conditions and fire risks.

One of which is the rise in wildfires in the not just in the UK but across the world, which requires a different set of skills and, alongside this, a different approach to PPE footwear.

Wildfires require high levels of footwear protection but also boots which adhere to different terrains, from slippery woodland grounds to coping with obstacles such as fallen branches.

A combination of heavily structural boots with excellent protection against sharp objects and heat, as well as a lightweight and flexible fit to allow easy movement and prolonged wearing, is now necessary to prepare firefighters facing extreme elements.

Innovative solutions to the ever-changing climate that firefighters tackle exists in the PPE footwear sector with products such as the Special Fighter Pro, Fire Eagle 2.0 and Missoula 2.0 by HAIX, offering versatility, protection and comfort.

These boots have been specifically created so that firefighters can tackle urban and wildfire incidences effectively.

Innovation in sustainability  

Sustainable practices within PPE have become a critical focus with a much-needed shift away from the narrative that manufacturing these types of products eco-consciously is too difficult.

From the materials to the production methods, companies are putting more focus on durability in their products to not only benefit the wearer, but also the environment.

Through working with local suppliers rather than large-scale global supply chains, companies have a better understanding of where materials are coming from and whether such producers also follow ethical practices.

Optimizations within the production factory and powering sites through renewable energy also assists in making the development of PPE a more eco-conscious one.

Footwear, as with other manufacturing items, can be recycled, creating a circular process.

An effective way in which circularity can be implemented is through a repair service.

HAIX is one such manufacturer that has implemented this initiative to great success and in 2023, over 12,500 shoes were repaired and returned to their owners rather than being discarded.

Once the footwear has been maximized and used to its full potential, materials go through a complex recycling process which helps reduce the volume of waste and allows the use of waste to be used as an energy source, contributing to the conservation of natural resources.

Conclusion

The firefighting industry is making impressive innovative improvements within PPE, in particular, footwear.

There is better collaboration between manufacturers and the end user to ensure changing needs are met, addressing the requirements of the role.

Companies are also making investments into being more sustainable which will have paramount impacts on the environment, the customers and the manufacturers themselves.

Innovation has no end date or completion goal.

It is an ever-changing and ongoing process, which requires a unified and open-minded industry.

Overall, the firefighter sector has seen positive development in relation to PPE manufacturing and products, which continues to advance every day.

Essential Personal Protective Equipment List

Personal Protective Equipment (PPE) plays a crucial role in keeping people safe in various work environments. 

Whether you’re working in construction, healthcare, or manufacturing, the right equipment helps reduce the risk of injury or exposure to hazards. 

This article will walk you through everything you need to know about PPE, including what it is, who needs it, and an essential personal protective equipment list.

What is Personal Protective Equipment?

what is personal protective equipment

Personal Protective Equipment refers to specialised gear and clothing designed to protect individuals from workplace hazards. 

PPE is used to minimise exposure to risks that can cause injury or illness. 

This equipment includes items such as helmets, gloves, goggles, masks, earplugs, and protective clothing, depending on the specific hazards present in a given environment.

PPE is commonly used in industries like construction, manufacturing, healthcare, and laboratories, where workers may be exposed to physical, chemical, or biological dangers. 

The type of PPE required varies based on the job, such as hard hats for construction workers or gloves and masks for healthcare professionals.

The main goal of PPE is to provide a barrier between the individual and potential hazards, ensuring a safer working environment. 

It’s a critical element of workplace safety and is often legally required in high-risk industries.

Who Needs Personal Protective Equipment?

who needs- personal protective equipment

Personal Protective Equipment is essential for anyone working in environments with potential hazards. 

Various industries require different types of PPE to ensure worker safety. 

Here are some key groups that need PPE:

Construction Workers

Construction sites are full of risks, such as falling objects, loud noises, and hazardous materials. 

Workers in this field need hard hats, safety glasses, gloves, and steel-toed boots to protect against injuries.

Healthcare Professionals

Doctors, nurses, and other healthcare workers are exposed to biological hazards, chemicals, and infectious diseases. 

They require gloves, masks, gowns, and face shields to safeguard themselves and their patients.

Manufacturing Workers

In manufacturing environments, workers often operate heavy machinery and handle hazardous substances. 

They need PPE like safety goggles, gloves, and hearing protection to minimise risks associated with machinery and chemicals.

Laboratory Personnel

Chemists and laboratory technicians frequently work with potentially dangerous chemicals and biological materials. 

PPE such as lab coats, safety goggles, and respirators is necessary to protect against spills and inhalation of harmful substances.

Agricultural Workers

Farmworkers face unique hazards, including exposure to pesticides, machinery, and the elements. 

They need gloves, masks, and protective clothing to reduce the risk of exposure to chemicals and injuries.

Emergency Responders

Firefighters, paramedics, and police officers encounter various hazards, including toxic environments and physical dangers. 

They rely on specialised PPE to protect themselves while performing their duties.

Essential Personal Protective Equipment List

This is the essential Personal Protective Equipment List used in various industries. 

Below are the main categories of personal protective equipment:

Head Protection

head personal protective equipment

Head protection is crucial for workers in environments where there is a risk of head injuries from falling objects or bumps.

Hard Hats

Hard hats are designed to protect the head from impacts and penetration. 

They are made of durable materials like high-density polyethylene (HDPE) and come with adjustable straps for a secure fit. 

Hard hats also often have a built-in sweatband for comfort. 

Bump Caps

Bump caps provide limited protection against minor bumps and scrapes. 

They are softer than hard hats and are often used in low-risk environments, such as warehouses or indoor facilities.

Eye Protection

eye personal protective equipment

Eye protection is necessary in jobs where workers are exposed to flying debris, chemicals, or harmful light.

Safety Goggles

Safety goggles protect the eyes from various hazards, including dust, splashes, and chemical fumes. 

They provide a snug fit around the eyes and often have anti-fog and scratch-resistant coatings.

Face Shields

Face shields offer full-face protection and are commonly used in welding, grinding, and chemical handling. 

They are usually worn over safety goggles for additional eye protection.

Ear Protection

ear personal protective equipment

Exposure to loud noises can lead to hearing loss. Ear protection helps minimise this risk.

Earplugs

Earplugs are small devices inserted into the ear canal to block out sound. 

They are effective in reducing noise levels and are often disposable for hygiene.

Earmuffs

Earmuffs cover the entire ear and provide higher noise reduction than earplugs. 

They are ideal for environments with extreme noise levels, such as factories and construction sites.

Respiratory Protective Equipment (RPE)

respiratory personal protective equipment

Respiratory protective equipment is vital in environments where workers may inhale harmful substances, including dust, gases, and vapours.

Dust Masks

Dust masks provide basic protection against dust and non-toxic particles. 

They are lightweight and easy to use, making them suitable for short-term tasks.

Respirators

Respirators offer more robust protection and can filter out specific airborne contaminants. 

They come in two main types: half-mask and full-face. 

Half-mask respirators cover the nose and mouth, while full-face respirators protect the eyes as well. 

Respirators must be fitted correctly to ensure they provide adequate protection.

Hand Protection

hand personal protective equipment

Hand protection is essential in environments where workers may encounter cuts, abrasions, or exposure to chemicals.

Work Gloves

These gloves are designed to protect against cuts, abrasions, and punctures. 

They come in various materials, such as leather, cotton, and synthetic options. 

Different gloves are available for different tasks, so it’s essential to choose the right type for the job.

Chemical-Resistant Gloves

These gloves protect against hazardous substances, including chemicals and solvents. 

They are made from materials like nitrile, neoprene, or latex, depending on the specific chemical hazards present.

Body Protection

body personal protective equipment

Body protection involves clothing designed to shield workers from physical and chemical hazards.

Coveralls

Coveralls provide full-body protection from dirt, abrasions, and chemicals. 

They are often used in manufacturing, automotive, and agricultural settings. 

Some coveralls are flame-resistant or chemical-resistant for added safety.

Aprons

Aprons protect the front of the body from spills and splashes. 

They are commonly used in kitchens, laboratories, and industries dealing with chemicals or hazardous materials.

Foot Protection

foot personal protective equipment

Foot protection is crucial in environments where workers are at risk of foot injuries from heavy objects or slippery surfaces.

Steel-Toed Boots

Steel-toed boots protect the toes from falling objects and punctures. 

They also provide support and insulation for the feet. It’s important to ensure that these boots fit correctly for maximum comfort and protection.

Slip-Resistant Shoes

These shoes have specialised soles that provide grip on slippery surfaces, reducing the risk of slips and falls. 

They are essential for workers in kitchens, restaurants, and outdoor settings.

Is Personal Protective Equipment A Legal Requirement?

is personal protective equipment legal requirement

Yes, in most countries, providing and using PPE is a legal requirement for businesses. 

Employers must assess the risks in the workplace and provide appropriate PPE to their employees. 

For example, the Occupational Safety and Health Administration (OSHA) in the United States mandates that employers ensure workers use PPE when necessary. 

Failure to comply with these regulations can result in fines and legal consequences.

PPE regulations differ between industries, so it’s essential to follow the specific guidelines relevant to your field. 

In most cases, both employers and employees share responsibility for ensuring PPE is used correctly.

How Often Should Personal Protective Equipment be Replaced?

how often personal protective equipment replaced

The frequency of replacing Personal Protective Equipment PPE depends on several factors, including the type of equipment, its usage, and the work environment.

Manufacturer Guidelines

Always refer to the manufacturer’s recommendations for replacement intervals. 

Many PPE items come with guidelines that specify how often they should be replaced.

Wear and Tear

Inspect PPE regularly for signs of wear and damage. 

Equipment that shows signs of deterioration, such as cracks, tears, or faded materials, should be replaced immediately, even if it hasn’t reached the recommended time frame.

Frequency of Use

PPE that is used frequently or in harsh conditions will wear out faster. 

For example, gloves and respirators may need replacement after a specific number of uses, while hard hats may last several years with proper care.

Regulatory Standards

Some industries have strict regulations regarding PPE replacement. 

Be aware of any legal requirements specific to your workplace.

Changes in Workplace Conditions

If the work environment changes, such as increased exposure to hazardous materials, consider replacing PPE to ensure adequate protection.

Does Personal Protective Equipment Require Training?

personal protective equipment require training

Yes, Personal Protective Equipment (PPE) requires training to ensure that employees understand how to use it correctly and safely. 

Proper training is crucial for maximising the effectiveness of PPE and minimising workplace injuries. 

Here are key aspects of PPE training:

Understanding PPE Types

Employees need to know the different types of PPE relevant to their job. 

This includes hard hats, gloves, goggles, and respirators. 

Training helps workers identify which PPE is necessary for specific tasks.

Correct Usage

Training should cover how to wear and adjust PPE properly. 

This includes ensuring a snug fit and understanding how to operate any equipment, such as respirators, correctly.

Maintenance and Inspection

Employees must be trained on how to inspect PPE for signs of wear or damage. 

Knowing when to replace or repair equipment is essential for ongoing safety.

Legal Requirements

Many regulatory bodies require employers to provide PPE training. 

Understanding these regulations helps ensure compliance and promotes a culture of safety in the workplace.

Emergency Procedures

Training should also cover what to do in case of an emergency, including how to remove PPE safely after exposure to hazardous materials.

Conclusion

That was our essential personal protective equipment list.

Personal Protective Equipment is vital for maintaining safety in various industries. 

From head protection to proper footwear, each piece of PPE serves a specific purpose in preventing injury and harm. 

Employers must provide appropriate PPE and ensure workers are trained in its use, care, and maintenance.

Regular inspections and timely replacements ensure that PPE continues to offer adequate protection. 

While PPE is a legal requirement in many workplaces, its importance goes beyond compliance. 

It safeguards lives and helps create a safer work environment for everyone. 

By investing in the right PPE and ensuring it’s used correctly, businesses can minimise risks and keep their workers safe.

British Safety Industry Federation urges UK workplaces to review and replace PPE

PPE in UK workplaces falls short of safety standards

According to the British Safety Industry Federation (BSIF), a survey of its members has identified widespread issues with personal protective equipment (PPE) across UK workplaces.

The survey, conducted among manufacturers and distributors who frequently visit workplaces, revealed examples of substandard and poorly maintained PPE in use.

These included high-visibility clothing that no longer meets safety standards, damaged safety helmets, ripped protective clothing, and expired disposable respiratory protection.

Cost and misuse contribute to unsafe PPE practices

Respondents noted that cost considerations often take priority over compliance, resulting in the purchase of non-compliant equipment.

Improper usage, such as wearing PPE incorrectly, was also flagged.

Instances included helmets worn loosely and gloves left unsecured, both of which compromise the effectiveness of the equipment.

Employers urged to prioritise PPE safety

BSIF CEO Alan Murray commented on the findings: “It’s not enough for PPE to simply meet basic standards—it must be maintained and fit for purpose at all times to ensure worker safety.”

The BSIF is calling on employers to use the start of 2025 as an opportunity to review and replace outdated or damaged PPE.

The federation stresses the importance of sourcing equipment from responsible suppliers, such as BSIF Registered Safety Suppliers, to ensure products meet certified safety standards.

Future focus on PPE compliance and awareness

The BSIF plans to release further findings on non-compliant PPE in February 2025.

In addition, the federation will launch its PPE Saves Lives campaign in spring 2025 to highlight the critical role of well-maintained equipment in protecting workers.

British Safety Industry Federation urges UK workplaces to review and replace PPE: Summary

A survey by the British Safety Industry Federation (BSIF) highlights significant issues with PPE across UK workplaces, including outdated and non-compliant equipment.

Problems such as worn high-visibility clothing, damaged helmets, and misuse of PPE were identified.

The BSIF is urging employers to review and replace substandard equipment and to prioritise sourcing PPE from certified suppliers.

CEO Alan Murray stressed the importance of maintaining PPE to ensure worker safety.

Further findings will be released in February 2025, alongside the launch of the PPE Saves Lives campaign in the spring.

The BSIF is advocating for a renewed focus on compliance and workplace safety in the coming year.

New leader, expanded campus: Inside MSA Bristol

Jo Garner, General Manager at MSA Bristol, shares her vision on providing comprehensive safety solutions and the impact of recent upgrades on customer service

Could you start by sharing a bit about your background and what led to your role at MSA Bristol?

My career with MSA began in January 2020 and it’s been a truly fantastic journey.

I’m extremely proud to work for a company where the mission and core values are at the heart of everything we do.

Regardless of the branch of MSA you’re working in, the mission to help men and women return home safely at the end of the day is truly lived and breathed.

I began my career managing the MSA Latchways site in Devizes, UK, focusing on fall protection systems.

In July 2023, as part of the Bristol integration and my development, I spent four months at the MSA Bristol uniform service centre in Rainham, Essex.

As Business Support Leader, I supported the team’s integration into the MSA family, marking my first exposure to the firefighting industry.

In November 2023, I became Plant Manager in Berlin, overseeing breathing apparatus manufacturing, including the M1 SCBA, gaining valuable experience in the fire and mining industries.

In September, I returned to the UK as General Manager at Bristol, leading operations in Yate, Rainham, and Livingston.

What is your vision and your priorities for MSA Bristol going forward?

My vision is centred on positioning MSA Bristol as a leader in premium safety solutions while providing superior customer service.

Specifically for the fire service, this means demonstrating to our customers throughout the UK and beyond the benefits of being a one-stop shop for their fire protective needs.

As both the manufacturer and service provider, we offer comprehensive solutions to cover a variety of their needs.

One of the key advantages of MSA Bristol is that we don’t just design and manufacture fire protective clothing; we also work closely with our customers to ensure their teams are fully equipped.

This is where our fully managed service can make a significant difference.

By offering an end-to-end solution – including washing, drying, repairing and replacement of garments across all three of our MSA Bristol facilities – we can provide a seamless experience that supports our customers’ operational needs.

We always strive to meet our customers’ requirements with a focus on delivering an exceptional experience.

I intend for our teams to continue sharing the benefits of our fully managed service with our customer base not only in the UK but also globally.

By emphasising quality, reliability and customer care, we aim to strengthen our partnerships and support our customers in the important work they do.

How do the recent upgrades at the Bristol campus align with your goals for MSA Bristol?

The recent upgrades at the Bristol campus, particularly the implementation of RFID-enabled processes, align closely with our goals at MSA Bristol.

These enhancements mean we’re better equipped to support our customers by helping to ensure that brigades have the right gear at the right time for their firefighters.

With our system, we’re able to track the location of any garment throughout the servicing process.

The best way to describe our new railing system is like a giant laundrette—it’s quite something to see.

This advanced setup allows us to efficiently handle a high volume of garments while maintaining quality and accountability.

Currently, MSA Bristol operates three service centres across the UK, serving 23 managed service customers with 113 employees.

We care for 50,000 firefighters in the UK, washing approximately 361,000 garments and repairing 71,000 items every year.

As an industry leader, we’re always looking for ways to enhance our operations.

These upgrades enable us to improve the products we offer and how we care for our customers’ garments throughout the cleaning process.

By investing in these advancements, we’re better positioned to meet our customers’ needs and support them in their critical work.

In what ways do you see these facility investments enhancing the services provided to customers?

These facility investments enhance the services we provide to customers by allowing us to continue fulfilling our company mission of helping to keep people safe at work.

With the upgraded facilities, we’re better able to scale up and respond to large incidents as we have the capacity to handle unique situations that may arise.

This means we can support our customers more effectively, especially during times of increased demand.

Another benefit of performing everything in-house is that we have detailed PPE and garment insights and traceability throughout the process.

This transparency allows us to manage the process more efficiently and ensure that garments are returned to customers promptly.

Despite the new equipment and processes, we maintain the same high standards, using specific wash programmes for certain types of contaminants across all three of our service centres.

When inspecting garments, we have approximately 17 checkpoints, covering the fabric layers, reflective tape, pockets, trims and fastenings on the garment.

This thorough inspection process helps to ensure that every item meets our quality standards before it is returned to the customer.

By combining advanced technology with careful attention to detail, we’re able to enhance the services we provide and better support our customers’ needs.

How has your team responded to the leadership transition and the service centre upgrade?

The team has responded really well to both.

They’ve been very welcoming and it’s been great to see how they’ve embraced the changes.

We have a strong team here in Bristol and they understand the importance of their work in helping to keep firefighters safe.

As an organisation driven by our mission, we’re all aligned and motivated around that singular goal.

The team is committed to bringing that mission to life through new ideas and dedication to quality.

They take their responsibilities seriously, knowing that their work has a direct impact on the safety of our customers.

Having our operations together on one campus at the new facility in Bristol gives us a greater opportunity to make a significant impact for our customers.

It’s something that our employees are deeply committed to.

They’re enthusiastic about the advancements and are actively contributing to the continued success of MSA Bristol.

What additional developments or upgrades are coming for MSA Bristol?

One is our brand new design studio.

Having expanded areas for the fire protective clothing team really enhances how we work together.

With the design space, dressing rooms and garment stations all in one location, it looks fantastic and creates a more cohesive environment.

This setup makes it easier to have conversations with customers about their fire protective clothing needs.

They can see firsthand how closely we work together as a team, both as a manufacturer and service provider.

It provides transparency and allows us to engage more effectively with our customers, ensuring we meet their specific requirements.

We’ll always look for ways to make improvements and ensure that our operations are running smoothly.

Is there anything you would you like share about the direction MSA Bristol is taking under your leadership?

I’m proud to say that we’ll continue providing the high-quality service that our customers expect from MSA Safety.

We understand that trust is incredibly important in our industry.

Our customers rely on us to provide solutions that help to keep them safe and enhance their productivity.

Under my leadership, MSA Bristol will remain committed to upholding these standards.

We’ll focus on delivering value to our customers by offering reliable products and services that meet their needs.

Our aim is to be a partner they can depend on, supporting them in their important work.

This article was originally published in the December 2024 issue of International Fire & Safety Journal – to read your FREE digital copy, click here.

The cost of safety: Dave Matthews sheds light on the lack of global urgency to address occupational cancer risks

By Dave Matthews, Global Expert, Fire & Industrial PPE Ltd

As a BSI, CEN, ISO Convener for over twenty years, also a member of the NFPA Correlating Committee for Fire & Other Emergency Services we have witnessed progress is some quarters, yet challenges in others.

Witnessing the dominance of some CEN & ISO PPE committees by multi-national companies whose intention is to protect their product portfolio is disappointing for end users.

It is becoming more difficult to recruit new delegates to BSI, CEN & ISO committees, from End User organisations virtually impossible.

In ISO SC14 we formed a PG Contaminants, making good progress but this was halted following complaints by a member state as to due process.

The WHO designation of firefighting as a category 1 occupation at risk from cancer ought to have brought immediate attention from the leading organisations, yet the silence has been deafening.

This has left industry to develop what they believe is required to protect end users

Only recently I received a scientific report from a test laboratory in Czech which causes further alarm: ‘Practical evaluation of the protective properties of firefighter suits against the penetration of combustion products’.

It clearly identifies that present firefighters PPE provides virtually no protection against vapours generated during fire incidents.

This has never really been addressed, more we were looking at the particulate challenge, so now having to address “vapour” is a real game changer.

I have forwarded the report to lead organisations and standards committees in the hope that they can all consider the scientific report and data and make a concerted effort to address the known and now new challenge of protecting end users.

John Lord, PGI and Hunter have led the way with conferences addressing the challenges and hazards associated with firefighting.

The recent scientific report indicates that cleaning of firefighters PPE is a key issue to be addressed and shows the low percentage obtained by normal washing as opposed to the high percentage obtained by LCO2.

There are costs involved in moving to LCO2 cleaning, but as deaths of firefighters from cancers globally continue to be recorded, it is vital that the lead organisations do in fact demonstrate some urgency on these matters.

As indicated my stint as a Convener has been lengthy often challenging, rewarding and sometimes disappointing but we need independent minded delegates who represent the end user safety perspective.

About the IFSJ Influencer

Dave Matthews is a dedicated firefighter from Leeds, West Yorkshire.

He served as the FBU National Health and Safety Officer for nearly two decades.

He was appointed by the Fire Minister as Chair of UK Fire Service Health and Safety Advisory Board.

Dave was also a visiting lecturer at the Fire Service College and is the director of Fire & Industrial PPE, a health and safety consultancy specialising in PPE.

He has chaired BSI, CEN, and ISO PPE Committees for over 20 years and is a delegate on the NFPA Correlating Committee for Fire & Other Emergency Services PPE.

IFSJ Influencers Edition 2024

The 2024 Influencers Special Edition of International Fire and Safety Journal is a collection of some of the most influential voices across the fire and safety industry, representing a collective following of 4.2 million.

Together, they provide a comprehensive overview of the latest developments, challenges, and forward-looking insights shaping the global fire and safety sector.

Read all 30 influencer articles in the digital magazine now.

This article was originally published in the December 2024 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.

Austrian Armed Forces receive new Rosenbauer helmets for fire and disaster response

200 HEROS H10 helmets for AFDRU disaster relief units

Rosenbauer is delivering 200 HEROS H10 wildland firefighting helmets to the Austrian Forces Disaster Relief Unit (AFDRU).

The HEROS H10 is specifically designed for disaster relief, wildland firefighting, and technical rescue. Its lightweight design reduces strain on wearers while maintaining a high level of protection.

These helmets will support AFDRU’s operations, which play a crucial role in disaster response both within Austria and internationally.

750 HEROS Titan helmets for Austrian Armed Forces

Rosenbauer is also providing 750 HEROS Titan firefighting helmets to multiple divisions of the Austrian Armed Forces. These include ABC Defense units, training area fire protection teams, aircraft rescue squads, mine rescue units, and ammunition depots.

The HEROS Titan is versatile and suitable for firefighting and emergency response operations. Its robust design ensures reliable protection across a range of high-risk scenarios.

Focus on adaptability and hygiene

A key feature of both helmet models is their compatibility within the HEROS product line.

The HEROS H10 interior fittings are interchangeable with the HEROS Titan, allowing adjustments for multiple users and physiological differences. This adaptability simplifies logistics and supports better hygiene management, a priority for the Austrian Armed Forces.

Kurt Wandaller, Head of Area Europe at Rosenbauer, commented: “The Austrian Armed Forces play a vital role in ensuring safety and disaster relief, both nationally and internationally. Reliable protective equipment is indispensable for their mission.”

Made in Austria

Both the HEROS H10 and HEROS Titan helmets are manufactured entirely in Austria, ensuring a fully domestic value chain.

This production approach aligns with Rosenbauer’s commitment to high-quality, locally produced equipment for emergency services and disaster response.

Rosenbauer supplies helmets to Austrian Armed Forces: Summary

Rosenbauer has delivered 200 HEROS H10 helmets to the Austrian Forces Disaster Relief Unit and 750 HEROS Titan helmets to various divisions of the Austrian Armed Forces.

The HEROS H10 is designed for wildland firefighting and disaster relief, while the HEROS Titan is versatile and suitable for diverse emergency response roles.

Both helmets feature interchangeable fittings to accommodate multiple users and improve hygiene, simplifying logistics.

The helmets are manufactured in Austria, supporting the local value chain.

Tuffking expands operations with investment from South West Investment Fund

Tuffking secures funding to support job creation and UK manufacturing growth

Tuffking, a British safety footwear manufacturer, has received a six-figure investment from the South West Investment Fund, an initiative supported by the British Business Bank.

The investment, facilitated by fund manager FW Capital, will enable Tuffking to create nine new jobs, expand its customer base, and further develop its UK manufacturing facilities.

This will enhance the production of its British-made protective boots.

Tuffking, headquartered in Swindon following a recent relocation, has a history of producing durable safety footwear since its establishment in 1854 as Giffard Newton & Sons.

Expanding global reach and sustainability initiatives

The company is also strengthening its global presence as demand for its products grows internationally.

Tuffking plans to achieve a turnover of £50 million by 2030, supported by its commitment to quality and innovation.

The business recently launched an industry-first boot made from 100% recycled vegan materials and post-consumer waste, reflecting its focus on sustainability.

Client diversification and technological advancement

Tuffking’s products are utilised across sectors including emergency services, the military, and industries such as oil and gas.

Its range incorporates advanced technology like Vibram high-density rubber outsoles and the in-house developed Tuff-Dry waterproof membrane.

Since 2021, Tuffking has more than tripled its UK emergency sector client base, further establishing its reputation in this market.

Statements from FW Capital and the British Business Bank

Ryan Dhindsa, Managing Director at Tuffking, said: “We’ve a very well-established business that is growing at pace and the investment received from the South West Investment Fund via FW Capital is a great boost.

“The nature of our business and clients’ needs means we are a specialist manufacturer with a reputation for delivering quality and trusted products.”

David Goodall, Fund Manager at FW Capital, stated: “Tuffking is on an exciting journey of growth as it reacts to changing demands which has seen them diversify and expand their product range.”

Lizzy Upton from the British Business Bank added: “We’re delighted that the South West Investment Fund has backed this ambitious business, with its rich history, commitment to innovation and increasing UK manufacturing capabilities.”

Tuffking expands operations with investment from South West Investment Fund: Summary

Tuffking, a UK-based safety footwear manufacturer, has received a six-figure investment from the South West Investment Fund via FW Capital.

This funding will support job creation, the expansion of UK manufacturing facilities, and the development of sustainable products.

Tuffking, headquartered in Swindon, aims to increase its turnover to £50 million by 2030 and has diversified its client base across emergency services, the military, and industrial sectors.

The South West Investment Fund, supported by the British Business Bank, provides loans and equity investments to help small and medium-sized businesses in the region grow and innovate.

Honeywell divests PPE business to streamline portfolio

Honeywell announces sale of PPE business

Honeywell has agreed to sell its Personal Protective Equipment (PPE) business to Protective Industrial Products (PIP) for $1.325 billion in an all-cash transaction, according to a company announcement.

The sale is part of Honeywell’s strategy to streamline its portfolio and focus on three core areas: automation, the future of aviation and energy transition.

The PPE business operates globally under Honeywell’s Industrial Automation segment, offering safety equipment for industrial workers.

It employs approximately 5,000 people and operates 20 manufacturing sites and 17 distribution sites worldwide.

Honeywell will retain its gas detection portfolio within its Industrial Automation division.

PPE business set for growth under new ownership

PIP, a global supplier and manufacturer of personal protective equipment, is backed by Odyssey Investment Partners, a private equity firm with experience in scaling industrial businesses.

Vimal Kapur, Chairman and CEO of Honeywell, said: “Over the last five years, our PPE business has experienced operational improvements and expanded its global reach.

“Now, under PIP, the business will accelerate its growth into new markets and products.”

The divestiture aligns with Honeywell’s broader plan to exit non-core businesses, such as the sale of its Lifestyle and Performance Footwear Business in 2021, and focus on areas with higher growth potential.

Honeywell’s strategy focuses on core megatrends

Honeywell has been implementing a strategy of portfolio optimisation, concentrating on automation, aviation, and energy transition.

In the past year, the company completed four strategic acquisitions and announced plans to spin off its Advanced Materials business into a standalone entity by 2026.

Kapur said: “This sale strengthens our ability to focus on strategic acquisitions and drive long-term value creation for shareholders.”

Honeywell’s Q3 2024 earnings report highlighted its intent to divest the PPE business, further aligning with its vision of prioritising high-return opportunities.

Transaction timeline and conditions

The transaction is expected to close in the first half of 2025, pending customary regulatory approvals and closing conditions.

Honeywell’s divestiture reflects its ongoing effort to refine its portfolio while pursuing targeted growth initiatives.

Mike Garceau, President and CEO of Honeywell Personal Protective Equipment, said: “Joining the PIP family offers an exciting opportunity to build on our legacy of innovation and continue providing safety solutions to our customers.”

Honeywell divests PPE business to streamline portfolio: summary

Honeywell announced the sale of its Personal Protective Equipment (PPE) business to Protective Industrial Products (PIP) for $1.325 billion in cash.

The PPE division operates under Honeywell’s Industrial Automation segment, employing 5,000 people across 20 manufacturing and 17 distribution sites worldwide.

The divestiture aligns with Honeywell’s strategy to focus on automation, aviation, and energy transition while optimising its portfolio.

PIP, supported by Odyssey Investment Partners, plans to expand the PPE business into new markets and product categories.

The transaction, expected to close in the first half of 2025, builds on Honeywell’s recent efforts to refine its business structure, including four acquisitions in 2023 and the planned spin-off of its Advanced Materials division by 2026.

MEIKO TopClean D: Cleaner gear, healthier firefighters

Learn how FTZ Oldenburg enhanced PPE decontamination, improving technician safety and reducing resource use with MEIKO TopClean D

Decontaminating personal protective equipment (PPE) remains a persistent challenge within the fire and rescue sector.

Manual cleaning methods expose technicians to hazardous substances and demand considerable time and resources.

MEIKO’s TopClean D offers a machine-based solution designed to replace manual pre-cleaning of equipment such as self-contained breathing apparatus (SCBA) sets, masks and air bottles.

This article examines the importance of this innovative approach, outlines its benefits and presents a case study from FTZ Oldenburg to illustrate its practical application.

The problem of manual pre-cleaning

Manual pre-cleaning of PPE presents numerous risks and inefficiencies.

Technicians are directly exposed to harmful substances during the cleaning process, including pathogens, toxic fine dust and chemical residues.

This exposure increases the likelihood of health issues and potential contamination spread within the facility.

The process is also time-consuming and resource-intensive.

Manual cleaning requires substantial amounts of water and cleaning chemicals and occupies valuable technician time that could be better utilised elsewhere.

The labour-intensive nature of manual pre-cleaning can lead to bottlenecks in operations, affecting the readiness and efficiency of fire and rescue services.

Moreover, many facilities lack dedicated cleaning spaces with proper hygiene controls.

Small, non-specialised areas make it difficult to maintain the necessary separation between clean and dirty zones, heightening the risk of cross-contamination.

Without adequate zoning, contaminants can easily transfer from soiled equipment to cleaned items or other areas of the workshop.

Additionally, technicians may have to perform pre-cleaning tasks outdoors due to space constraints, exposing them to adverse weather conditions.

This hampers the cleaning process and adds discomfort and potential safety risks for the staff involved.

Introducing the TopClean D

The TopClean D by MEIKO is a machine-based pre-cleaning solution specifically designed to address the challenges of manual PPE cleaning in the fire and rescue sector.

It effectively replaces manual cleaning of SCBA sets, masks and air bottles, enhancing both safety and operational efficiency.

One of the key features of the TopClean D is the elimination of the need for equipment disassembly.

Technicians can load complete SCBA sets directly into the machine, reducing handling time and minimising the risk of damage or contamination during disassembly and reassembly.

This streamlines the workflow and reduces the potential for human error.

The machine utilises patented wash pipes that reverse direction, ensuring thorough removal of soot and other contaminants without leaving spray shadows.

Despite the hydrophobic properties of soot, this mechanism guarantees effective cleaning of all equipment surfaces.

Additionally, the TopClean D employs patented heads for BA masks that prevent contamination from being carried inside the masks.

This is crucial for maintaining the hygiene of respiratory equipment and safeguarding the health of firefighters who rely on it in the field.

Resource efficiency is another significant advantage.

The TopClean D uses only 5.8 litres of water per cycle and completes cleaning processes in 4 to 16 minutes, depending on the load.

This represents a substantial reduction in water and energy consumption compared to manual methods, without compromising on cleaning performance.

Safety, efficiency and resource savings

By automating the pre-cleaning process, the TopClean D significantly reduces technicians’ exposure to harmful substances.

The closed system operation prevents direct contact with pathogens, toxic dust and cleaning chemicals.

Adhering strictly to manufacturer specifications regarding temperature and chemical dosage, the machine ensures PPE is cleaned safely and effectively.

The patented mask heads and compressed air connection prevent contamination inside masks and moisture ingress into regulators, further enhancing safety.

The TopClean D streamlines the cleaning process, reducing the time required to clean PPE from hours to mere minutes.

With cleaning cycles ranging from 4 to 16 minutes, technicians can process equipment more quickly, improving turnaround times and operational readiness.

This efficiency allows staff to focus on other critical tasks within the respiratory protective equipment (RPE) workshop.

Incorporating an intelligent heat recovery system, the TopClean D lowers energy consumption and contributes to a more comfortable indoor climate by reducing steam emission.

Using only 5.8 litres of water per cycle, it is more economical than traditional manual cleaning methods, leading to cost savings and a reduced environmental footprint.

The machine’s flexible rack system can accommodate various types of PPE: Four complete SCBA sets; Twelve BA masks stretched on plastic heads; Four compressed air bottles; and a combination of the above equipment.

This versatility allows fire and rescue services to tailor the cleaning process to their specific needs, enhancing operational flexibility.

The TopClean D features a front-loading design with an extendable rack, allowing for convenient loading and unloading.

This ergonomic consideration reduces physical strain on technicians.

Additionally, the reduced steam emission conserves energy but also improves the working environment, promoting better overall comfort and safety.

Case Study – FTZ Oldenburg

FTZ Oldenburg, situated in the German municipality of Ganderkesee, provides technical support for 31 voluntary fire services.

With two technicians responsible for decontaminating approximately 3,000 BA masks and over 1,000 regulators, the centre faced significant challenges related to space limitations and the inefficiencies of manual pre-cleaning.

Initially, the RPE workshop lacked sufficient space, compelling technicians to perform pre-cleaning outdoors regardless of weather conditions.

This situation was uncomfortable and posed risks related to inconsistent hygiene standards and increased potential for cross-contamination.

To overcome these challenges, FTZ Oldenburg relocated the pre-cleaning process to a shipping container equipped with the TopClean D.

This solution provided a dedicated space, allowing for proper separation between dirty and clean zones, which is essential for maintaining hygiene and preventing contamination.

The impact was immediate and substantial.

“We were able to decontaminate 30 SCBA sets in our RPE workshop on that first day,” reported Frank Hattendorf, head of the RPE workshop at FTZ Oldenburg.

The machine replaced manual labour and significantly reduced the time and effort required for pre-cleaning tasks.

Hattendorf highlighted the user-friendly design and compatibility of MEIKO’s systems: “We were really impressed by the care and attention paid to every technical detail.

For example, the small parts racks can be used in all MEIKO machines, which shows how they value compatibility.

And the fact that all MEIKO machines work according to the same principle makes them simple to operate, even for people who don’t use them very often.”

The adoption of the TopClean D improved safety by minimising technicians’ exposure to hazardous substances and provided a more efficient and ergonomic working environment.

The container setup also shielded technicians from adverse weather conditions, enhancing overall job satisfaction and safety.

Long-term benefits and future implications

The introduction of the TopClean D has had lasting positive effects on FTZ Oldenburg’s operations.

The centre has achieved significant time savings and enhanced safety protocols, allowing technicians to focus more on essential tasks such as drying and testing equipment.

Looking ahead, FTZ Oldenburg plans to integrate more MEIKO systems as part of their workshop expansion.

This scalability demonstrates the TopClean D’s ability to adapt to evolving needs, making it a sustainable and future-proof solution for other fire services facing similar challenges.

The partnership between FTZ Oldenburg and MEIKO is built on trust and a shared commitment to improving safety and efficiency.

MEIKO has expressed its readiness to support FTZ Oldenburg’s future developments.

Jens Jacobsen, MEIKO’s sales manager for personal protective equipment, stated: “As soon as approval comes through to extend the RPE workshop, we will be happy to support the FTZ with all our expertise and technology and partner with them on the planning process.”

For other fire and rescue services, the success at FTZ Oldenburg illustrates the tangible benefits of adopting machine-based pre-cleaning solutions like the TopClean D.

By enhancing safety, efficiency and resource management, such technology can significantly improve operational effectiveness and personnel well-being.

MEIKO’s TopClean D provides an effective solution to the challenges associated with PPE decontamination in the fire and rescue sector.

By replacing manual pre-cleaning with a machine-based process, it reduces technicians’ exposure to harmful substances, saves time and conserves resources.

The case study of FTZ Oldenburg demonstrates the practical benefits of implementing the TopClean D, highlighting improvements in safety, efficiency and overall operations.

As the fire and rescue sector continues to seek ways to enhance its practices, MEIKO’s TopClean D stands as a valuable tool in ensuring PPE hygiene and protecting the health of personnel.

This article was originally published in the November 2024 issue of International Fire & Safety Journal. To read your FREE digital copy, click here.

MSA Safety awarded $33 million US Coast Guard SCBA contract

MSA to supply firefighter respiratory equipment to US Coast Guard

MSA Safety has been awarded a $33 million, 10-year contract by the US Coast Guard to supply new firefighter respiratory protective equipment.

The contract includes the provision of MSA’s G1 Self-Contained Breathing Apparatus (SCBA) for use by the operational surface fleet and surface support facilities.

According to the company, initial orders valued at $22 million were received in the third quarter of 2024.

Features of the G1 SCBA equipment

The G1 SCBA platform includes multiple features designed to enhance safety and operational effectiveness for firefighters.

Among its features are a standard voice amplification system and radio interface for clear communication in challenging environments.

An ergonomic cylinder carrier and harness with an adjustable-swiveling waist belt aim to improve weight distribution and stability.

Additionally, the SCBA incorporates an advanced electronics platform powered by a single rechargeable battery.

This platform supports integrated telemetry and compatibility with MSA’s FireGrid software suite, enabling incident management and equipment monitoring.

Production of SCBA units underway in Pennsylvania

Production of the breathing apparatus units for the contract is taking place at MSA’s Murrysville, Pennsylvania, manufacturing facility.

MSA Safety President and CEO Steve Blanco said: “We are incredibly proud the US Coast Guard has placed their trust and confidence in the MSA brand.

“The innovative design and versatility of the G1 SCBA platform helps to improve firefighter health and safety by enabling the addition of new technologies as those technologies become available.”

MSA Safety’s longstanding commitment to innovation

The G1 SCBA includes over 15 patented features aimed at enhancing firefighter safety, comfort, and efficiency.

Its cloud-enabled FireGrid software suite supports inventory management, incident management, and reporting functions to ensure operational readiness.

MSA Safety highlighted that the equipment’s design reflects the company’s focus on firefighter health and safety through ergonomic solutions and advanced connectivity features.

MSA Safety awarded $33 million US Coast Guard SCBA contract: Summary

MSA Safety has been awarded a 10-year, $33 million contract by the US Coast Guard to supply G1 Self-Contained Breathing Apparatus (SCBA) equipment.

Initial orders worth $22 million were confirmed in the third quarter of 2024.

The G1 SCBA, featuring advanced electronics, ergonomic design, and integrated telemetry, aims to enhance firefighter safety and efficiency.

Production of the units is underway at MSA’s Murrysville, Pennsylvania, facility.

MSA President and CEO Steve Blanco expressed the company’s commitment to supporting the safety and health of US Coast Guard personnel.